Nano composite anti-wear coating composition used for hot forging die and application thereof

A wear-resistant coating and nano-composite technology, which is applied in the field of surface engineering, can solve the problems of few types of matrix materials and single laser processing method, and achieve the effects of high cost performance, prolonged failure period and fast processing speed.

Inactive Publication Date: 2010-06-09
ZHEJIANG UNIV OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, these studies are almost all in the laboratory research stage, and have not yet been widely used in industrial applications; second, the parts with laser surface treatment are often relatively simple in shape; third, the types of substrate materials to be processed are relatively small; The processing method is relatively simple
So far, there are no reports on the direct preparation of nanocomposite wear-resistant coatings by laser at home and abroad and their application in the surface treatment of hot forging dies with relatively harsh service conditions.

Method used

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  • Nano composite anti-wear coating composition used for hot forging die and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The nanocomposite wear-resistant coating was prepared on the H11 material mold. Before coating, it is necessary to degrease and clean the surface of the mold to be treated. After mixing the nano-alumina powder with a volume ratio of 1:4 and the single-wall carbon nanotube material, the amount of cobalt added is the nano-alumina powder and the single-wall carbon nanotube material. 40% of the mixing volume of the tube material, then add the binder novolak and fully stir and mix evenly, the ratio of the addition of the novolak to the mixing volume of the nano-alumina powder and the single-walled carbon nanotube material is 3: 1, the above-mentioned The mixture is pre-placed in the corresponding part of the mold, and the coating thickness is 0.5mm. The high-energy laser beam generated by the carbon dioxide laser is used to perform laser strengthening treatment on the coating. During the laser scanning process, the laser scanning area is simultaneously protected by inert gas,...

Embodiment 2

[0024] The nanocomposite wear-resistant coating was prepared on the H12 material mold. Before coating, it is necessary to degrease and clean the parts of the mold surface that need to be treated. Mix nano-silicon oxide powder with a volume ratio of 1:1 with multi-walled carbon nanotubes. The amount of cobalt added is the amount of nano-silicon oxide powder and multi-walled carbon nanotubes 50% of the mixing volume, then add the binder novolac and mix evenly, the ratio of the addition of the novolak to the mixing volume of the nano-silicon oxide powder and the multi-walled carbon nanotube material is 3: 1, the above-mentioned mixture is preset On the corresponding part of the mold, the coating thickness is 0.2mm, and the high-energy laser beam generated by the carbon dioxide laser is used to carry out laser strengthening treatment on the coating. During the laser scanning process, the laser scanning area is protected by synchronous inert gas. Argon is the protective gas, and the...

Embodiment 3

[0026] The nanocomposite wear-resistant coating was prepared on the H13 material mold. Before coating, it is necessary to degrease and clean the surface treatment part of the mold, mix nano-titanium oxide powder with a volume ratio of 1:2 with multi-walled carbon nanotube material, and add cobalt in the amount of nano-titanium oxide powder and multi-walled carbon nanotube material 43% of the mixing volume, then add the binder novolac and mix evenly, the ratio of the addition of the novolac to the mixing volume of the nano-titanium oxide powder and the multi-walled carbon nanotube material is 3: 1, the above-mentioned mixture is preset in For the corresponding part of the mold, the coating thickness is 0.3mm. The high-energy laser beam generated by the carbon dioxide laser is used to carry out laser strengthening treatment on the coating. During the laser scanning process, the laser scanning area is protected by synchronous inert gas. Helium is the protective gas. Laser process ...

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Abstract

The invention discloses a nanometer composite abrasion-resistant coating combination used for a hot forging mold and application thereof. The raw material of the combination contains ceramic nanopowder and a carbon nanotube with a volume ratio of 1:(1-4), Co with a volume of 40 to 50% the mixed volume of the ceramic nanopowder and the carbon nanotube, and a binding agent with a volume of 3 to 4 times than the mixed volume of the ceramic nanopowder and the carbon nanotube. The application of the combination comprises the following steps of: mixing the ceramic nanopowder with the carbon nanotubeand Co at the ratios, adding the binding agent at the ratio, mixing uniformly, applying on the surface of a hot forging mold to be processed to form a coating layer with a thickness of 0.2 to 0.5 mm,and scanning the coating layer with a high-energy laser beam to form the nanometer composite abrasion-resistant coating on the surface of the hot forging mold. The nanometer composite abrasion-resistant coating has the advantages of high hardness, high abrasion resistance, high abrasion reduction performance, high processing speed, high efficiency and strong adaptability, and the service life ofthe mold can be increased by above 35%.

Description

technical field [0001] The invention relates to the field of surface engineering, in particular to a nanocomposite wear-resistant coating composition for hot forging dies and its application. Background technique [0002] The main way to improve mold life is surface strengthening treatment. The surface strengthening treatment of the mold refers to the modification or coating of the working surface of the mold by mechanical, physical or chemical methods, so that the mold has higher strength, hardness and wear resistance on the basis of ensuring high strength and toughness. Obtain excellent high temperature fatigue resistance, oxidation resistance, seizure resistance, adhesion resistance, abrasion resistance, corrosion resistance and other properties. At present, the commonly used surface strengthening technology has a high treatment temperature, which leads to deformation of the mold and affects the surface quality and dimensional accuracy of the mold. Such as carburizing t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10
Inventor 姚建华孔凡志楼程华
Owner ZHEJIANG UNIV OF TECH
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