Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Alloyed steel work-piece tapping oil and production method

An alloy steel and workpiece technology, which is applied in the field of tapping fluid for metal tapping processing, can solve the problem that the cutting edge of the tapping tool is prone to cracking, screw peaks, thread chipping and tooth loss, and insufficient lubrication of tapping oil. problems, to achieve significant thermal conductivity, reduce thermal deformation, excellent heat conduction effect

Inactive Publication Date: 2008-09-03
DALIAN SANDAAOKE CHEM
View PDF0 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the lack of lubricity and insufficient cooling of the tapping oil used for the manufacture of alloy steel (42CrMn, 20CrMnSi, 25CrMnSi, 30CrMnSi, 30CrMnSiA, 40CrMnMo, 30CrMnTi, etc.) for large nuts, the following phenomena will occur during the production process :
[0003] 1. Collapse and tooth loss at the screw crest and thread part;
[0004] 2. The thread surface is rough and the finish is low;
[0005] 3. The cutting edge of the tapping tool is easy to hit the knife, and the service life is short

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The raw materials and weight percentages are as follows: 5# high-speed machine oil 53~57%, 20# machine oil 8~12%, vulcanized cotton seed oil 6~10%, chlorinated paraffin 18~22%, thion butyl octyl zinc salt (T- 202) 0.5 to 1.5%, 2-6 di-tert-butyl p-cresol 0.5 to 1.5%, lead naphthenate 3 to 5%, barium petroleum sulfonate 0.5 to 1.5%, and isostazolinone 0.1 to 0.2%.

[0038] Each raw material can be selected within the weight range so that the weight sum is 100%.

[0039] The production method is as follows:

[0040] a. First add the calculated amount of 5# high-speed machine oil, 20# machine oil and vulcanized cottonseed acid to the reaction kettle in sequence, heat to 50~60℃, start the stirrer, stir at 240 rpm, and Add chlorinated paraffin and lead naphthenate successively, and keep stirring for 2 hours to reduce the temperature to below 30°C;

[0041] b. Then add the calculated amount of thion octanol zinc salt (T-202), 2-6 di-tert-butyl p-cresol, petroleum sodium sulfonate,...

Embodiment 2

[0045] The production method is the same as in Example 1, except that the raw materials and weight percentages are as follows: 5# high-speed machine oil 54.85%, 20# machine oil 10%, vulcanized cotton seed acid 8%, chlorinated paraffin 20%, and thiophos-butanol zinc salt 1% , 2-6 di-tert-butyl-p-cresol 1%, lead naphthenate 4%, petroleum sodium sulfonate 1%, isothiazolinone 0.15%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a tapping oil for alloy steel workpiece that reduces cutting temperature and force for tapping to maximum limit, improves process efficiency of tapping and cutting, ensures precision and surface quality of the workpiece and prolongs life of cutting tool for tapping, reduces cost, satisfies requirements of environmental protection, and method for making the same. Weight percentage of the raw material is 5# high speed oil 38%-42%, 20# machine oil 18%-22%, vulcanized oleic acid 9-13%, paraffinum chloride 18-22%, sulfur phosphorus butanol-octanol zinc salt (T-202) 1-3%, 2,6-Di-tert-butyl-4-methylphenol 0.5-1.5%, lead naphthenate 4-6%, sodium petroleum sulfonate 0.5-1.5%, 2-methyl-3(2H)-Isothiazolone 0.1-0.2%. The production process is synthesis with stirring under condition of normal temperature - high temperature - normal temperature.

Description

Technical field: [0001] The invention relates to a tapping fluid for metal tapping, in particular to a tapping fluid that can minimize the tapping cutting temperature and cutting force, improve the tapping cutting efficiency, ensure the accuracy and surface quality of the workpiece, and can extend the tapping Alloy steel workpiece tapping oil and production method that can reduce the service life of cutting tools, reduce costs, and meet environmental protection requirements. Background technique: [0002] Metal tapping is the use of special tools to cut the metal blank under the condition of the power provided by the machine tool to obtain the internal and external threaded workpieces that meet the requirements of the shape, size, accuracy and surface quality. It is the most common in metal cutting processing. A process with a wide range of applications. During the tapping process, the tapping cutting layer is squeezed by the rake face of the tool to produce plastic deformation d...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C10M159/08C10M159/04C10M159/06C10M137/00C10M129/58C10M135/36C10M129/10C10N40/24
Inventor 潘德顺郭锁柱邱贤明瞿军平
Owner DALIAN SANDAAOKE CHEM
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products