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Technique for producing regenerative rubber by using kneading machinery chemical method and interrelated device thereof

A technology of mechanochemical method and regenerated rubber, which is applied in the field of producing regenerated rubber by kneading mechanochemical method and related equipment, which can solve the problems of waste liquid, secondary pollution of waste gas, high cost of safety management, large amount of additives, etc. , to achieve the effects of no secondary pollution, no safety hazards, and low energy consumption

Inactive Publication Date: 2008-09-10
DALIAN GENERAL RUBBER MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] However, the dynamic tank is a type II pressure vessel, and there are still many shortcomings in the desulfurization and regeneration of waste rubber.
Mainly: ① There are serious safety hazards, the working temperature is 250-300 °C, the pressure on the tank body is 2-3 MPa, and the safety management cost is high; ② There is relatively serious secondary pollution of waste liquid and waste gas, and the cost of environmental protection is high; ③Consumption of electricity, heat transfer oil, coal, water, steam, etc., consumes a lot of energy; ④Long preheating time, large amount of additives, high production cost

Method used

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  • Technique for producing regenerative rubber by using kneading machinery chemical method and interrelated device thereof
  • Technique for producing regenerative rubber by using kneading machinery chemical method and interrelated device thereof
  • Technique for producing regenerative rubber by using kneading machinery chemical method and interrelated device thereof

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Embodiment Construction

[0033] Utilize the technique of kneading mechanochemical method of the present invention to produce regenerated rubber, carry out as follows:

[0034] Take the 75-liter special kneader with four-edged synchronous rotor for the desulfurization and regeneration of radial tire vulcanizate as an example.

[0035] a. According to the processing method of the prior art, the waste radial tires are first sorted and crushed to make rubber powder to form a rubber compound for desulfurization.

[0036] b. Mix the above rubber with chemical additives. The chemical additives include activators, softeners, plasticizers or tackifiers. The weight ratio is as follows:

[0037] Activator: rubber compound = 0.2~0.3:100;

[0038] Softener: rubber compound = 8 ~ 10: 100;

[0039] Plasticizer or tackifier: rubber compound = 3 ~ 4: 100.

[0040] The activator is 420; the softener is pine tar; the plasticizer is rosin.

[0041] Weighing preparation:

[0042] Use 68kg of 30-mesh radial tire vulcani...

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Abstract

The invention relates to a technique for producing regenerated rubber by utilizing a milling mechanical and chemical method, wherein wasted sulfured rubber is firstly prepared into rubber powder; the rubber material is cast into a milling machine banburying room after being blended with chemical additives; a four-wing synchronous rotor of the milling machine is used for doing work on the rubber material, thereby the rubber material is heated and desulfurized; the rubber material is cooled and prepared into the finished product of the regenerated rubber by compressing and refining. The rotor comprises a rotor shaft and a left end sheet and a right end sheet on the shaft; a dextrorotatory screw wing body and a levorotary screw wing body are arranged on the rotor shaft between the left and the right end sheets; the two wing body are distributed uniformly and intersected along the circumference of the rotor shaft with an interval of 90 degrees; the cooling equipment is a spiral conveyor, wherein one end of a machine barrel is an inlet, and the other end is an outlet; a spiral mandrel connected with a power device is arranged in the machine barrel; a spiral lamina is welded on the mandrel; revolving joints are connected on two ends of the mandrel; the machine barrel is a jacketed structure; an inner cavity of a jacket and an inner bore of the mandrel are communicated with a watering and cooling device through the revolving joints and a rubber tube. The technique has the advantages of a safety and reliability, non pollution, energy saving, and low production cost.

Description

technical field [0001] The present invention relates to a process and related equipment for producing recycled rubber in the recycled rubber industry, in particular to a process and related equipment for producing recycled rubber by kneading mechanochemical method, mainly using a special kneader equipped with a four-edge synchronous rotor and a screw type Cool the conveyor and apply chemical additives to turn waste vulcanized rubber into recyclable recycled rubber and become the raw material of rubber products. Background technique [0002] Regenerated rubber refers to plastic rubber regenerated from vulcanized rubber after desulfurization. The "regeneration" of waste vulcanized rubber is customarily called "desulfurization", and the desulfurization process is the opposite process to the vulcanization process of compounded rubber. [0003] The recycling process of waste vulcanized rubber usually includes three stages: ① crushing waste rubber into powder, ② heating desulfuri...

Claims

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Application Information

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IPC IPC(8): B29B17/00B29B11/12B29C35/02B29K19/00
CPCY02W30/62
Inventor 满超王继善
Owner DALIAN GENERAL RUBBER MACHINERY
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