Method for melting metal by domestic microwave oven

A technology for melting metals and microwave ovens, which is applied in the direction of furnaces, crucible furnaces, furnace types, etc., and can solve the problems of metals introducing impurities, unfavorable recycling of molten pool materials, and limited heating

Inactive Publication Date: 2009-05-06
刘梦夏
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There have been research reports abroad on melting metals with household microwave ovens. The technical solution is to use refractory materials and silicon carbide to build a molten pool in a household microwave oven, and then put the metal in the molten pool for melting. This scheme has two shortcomings. , one is because the refractory material will stick to the metal at high temperature, which is not conducive to the recycling of the molten pool material and is easy to introduce impurities into the metal; When the temperature is too high, it will cause deformation of the metal inner wall of the microwave oven, which limits the temperature rise of this method, and is generally only suitable for melting metals with a melting point lower than 800 °C.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] In a domestic microwave oven with a maximum power of 1kw, a crucible is composed of 10% cerium oxide-75% zirconia-15% cerium phosphate (percentage by weight) with a volume of 50 ml, with a wall thickness of 3mm, an outer diameter of 100mm, a height of 60mm, and a thickness of 15mm. The mullite fiber ring is heat-insulated. A silicon carbide ring with an outer diameter of 60mm, an inner diameter of 52mm and a height of 60mm is placed between the crucible and the mullite fiber ring. Mullite fiberboard with a thickness of 20mm. Put 50g of 3mm diameter copper wire stripped from waste wires and cables in a crucible, heat it with a microwave power of 1kw for 15 minutes, take out the silicon carbide ring, continue heating for 15 minutes, all the copper is melted, and can be easily removed from the crucible The crucible wall does not adhere to metal, and the wall temperature of the microwave oven can be safely touched by hand (below 50°C).

Embodiment 2

[0012] In a domestic microwave oven with a maximum power of 2kw, a crucible is composed of 10% cerium oxide-75% zirconia-15% cerium phosphate (percentage by weight) with a volume of 100 ml, with a wall thickness of 3mm, an outer diameter of 120mm, a height of 60mm, and a thickness of 20mm. The mullite fiber ring is heat-insulated. A silicon carbide ring with an outer diameter of 70mm, an inner diameter of 62mm and a height of 60mm is placed between the crucible and the mullite fiber ring. Mullite fiberboard with a thickness of 30mm. Mix 50g of iron processing scraps with 8g of carbon powder into the crucible, heat with microwave power 2kw for 5 minutes, take out the silicon carbide ring, and continue heating for 20 minutes to completely melt the metal, and it can be easily taken out of the crucible without sticking to the crucible wall Metal, and the maximum surface temperature of mullite fiber body is 78 ℃.

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Abstract

The invention relates to a method for melting metal by a household microwave oven, and belongs to the technical field of melting metal. The method comprises the following steps: using cerium oxide as a stabilizing agent and using a zircite ceramic crucible containing 5 to 20 percent of cerous phosphate as a container, insulating heat around the crucible by a porzite fiber material, placing a silicon carbide ring between the crucible and the porzite fiber, putting a block shaped metal into the crucible, heating the metal by microwave in the microwave oven, taking out the silicon carbide ring after the metal is heated for 10 to 20 minutes, and continuously heating the metal. The method can melt metal with the melting point below 1,500 DEG C; and the melted metal does not adhere to the wall surface of the crucible, impurities are not introduced into the metal, and the temperature on the inner wall of a cavity of the microwave oven is lower than 100 DEG C. The method can be used for quickly melting small pieces of metal in the fields such as assaying, purifying, reclaiming and precisely casting the metal, and the like.

Description

technical field [0001] The invention belongs to the technical field of metal melting; in particular, it relates to a method for heating and melting metal with a household microwave oven. Background technique [0002] In industries such as metal analysis and testing, purification, precision casting, and scrap metal recycling, it is often necessary to melt bulk metals. The traditional method is to put the metal sample block in an alumina crucible and use traditional heating methods such as high-temperature electric furnace to melt it. The disadvantage of the class method is that the cycle is long and the energy consumption is high. The microwave heating technology developed in recent years can effectively shorten the melting time and reduce the melting cycle. There have been research reports abroad on melting metals with household microwave ovens. The technical solution is to use refractory materials and silicon carbide to build a molten pool in a household microwave oven, an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B14/06
Inventor 刘梦夏
Owner 刘梦夏
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