Manufacturing method of bimetal self-lubricating bearing material

A technology of self-lubricating bearing and manufacturing method, applied in the field of bearing materials, can solve the problems of low sliding speed, low bearing capacity, influence on bonding fastness, etc. Effect

Active Publication Date: 2010-05-12
DALIAN SANHUAN COMPOSITE MATERIAL TECH DEV
View PDF0 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Low graphite content will result in high friction coefficient and low allowable sliding speed. At the same time, due to the blocking effect of graphite on sintering, the connection between copper alloy powders will become weak, which will affect the bonding fastness, low bearing capacity and poor wear resistance.
[0006] like figure 1 The structure of the bimetallic self-lubricating material produced by the prior

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method of bimetal self-lubricating bearing material
  • Manufacturing method of bimetal self-lubricating bearing material
  • Manufacturing method of bimetal self-lubricating bearing material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] Using 82% pure copper powder, 5% pure lead powder, 13% pure tin powder and graphite powder accounting for 8% of the total amount of the above metal powders, the particle size is above 200 mesh, and uniformly mixed on a V-shaped mixer , the above percentages are mass percentages; the mixed powder is coated on a steel plate, stainless steel plate or bronze plate for sintering, such as figure 2 As shown, the atmosphere is: vacuum degree ≤ 10Pa, or pure hydrogen with a purity of more than 99.9%, or liquid ammonia decomposition gas (75% hydrogen, 25% nitrogen).

[0022] The sintering is divided into two steps: the first sintering temperature is 300°C to 800°C to achieve limited connection between copper powders. In this process, tin powder and lead powder with low melting point melt into liquid phase, so that sintering is carried out in the presence of liquid phase. Since tin has a certain solubility in copper, the tin in the liquid phase will dissolve into the copper in t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a manufacturing method of a bimetal self-lubricating bearing material, which comprises the following steps of: mixing powder, namely uniformly mixing a certain proportion of mixed pure metal powder of Cu, Sn and Pb and graphite powder in an amount which is 5 to 10 percent of the total mass of the mixed pure metal powder in a blender mixer; coating the mixed powder on a steel plate, a stainless steel plate or a bronze sheet and performing secondary sintering, namely performing instant liquid-phase sintering at the temperature higher than the melting point of the Sn powder and lower than the sintering temperature of a copper alloy, wherein limited connection is formed between the Cu powder, a solid solution is formed between the tin and the copper, the Pb powder is distributed between copper and tin solid solution crystal boundaries or dendritic crystal net cells in a form of single Pb particles, the primary positions of the Sn powder and Pb powder are vacant, and the graphite is distributed at the positions; performing the secondary sintering according to the sintering temperature of the copper alloy; and manufacturing the bimetal self-lubricating bearing material by precisely rolling and annealing. The product has stable and reliable performance and is widely applied to machinery industry, such as a hydraulic turbine guide vane bearing, a hydraulic metal structure and metallurgical equipment.

Description

technical field [0001] The invention relates to bearing materials, in particular to a method for manufacturing bimetallic self-lubricating bearing materials. Background technique [0002] The bimetallic self-lubricating bearing material is a self-lubricating bimetallic sliding bearing material based on low-carbon cold-rolled steel plate, stainless steel plate or copper plate, with sintered bronze powder as the friction surface layer, and the solid lubricant is evenly distributed on the bronze powder layer. The working mechanism of this bearing material is: the copper alloy on the surface begins to wear during the initial movement of the bearing, and the solid lubricant is also released from the copper alloy layer, and due to the influence on the surface roughness of the grinding pair, it is mechanically combined on the grinding pair. On the surface, a solid lubricating film is formed. In the further relative movement, the solid lubricant will continuously transfer to the fr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22F7/00F16C33/12
Inventor 李云龙于海东宋树
Owner DALIAN SANHUAN COMPOSITE MATERIAL TECH DEV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products