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Stewing process for preparing bamboo dissolving pulp by utilizing natural-color unbleached bamboo pulp in a modifying way

A technology of natural bamboo pulp and bamboo pulp, which is applied in textiles, papermaking, fiber raw material processing, etc., can solve the problems of high production cost, long production cycle, poor quality, etc., and achieve short process, short production cycle and wide application Effect

Inactive Publication Date: 2010-06-16
YIBIN GRACE GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Adopt above-mentioned two kinds of methods to produce bamboo dissolving pulp, though have the advantage that α-cellulose content is higher, and reaction performance is better, but the shortcoming of large investment, long production cycle, its production scale, production capacity are limited, with viscose The development of fiber and cellulose derivatives industry, especially the development of viscose staple yarn, increases the demand for dissolving pulp (including cotton, wood, bamboo pulp), and due to the growth of population and the development of urbanization, the demand for cotton The planting area is decreasing year by year, and the output of cotton linters is also decreasing year by year. The price fluctuates greatly, making it difficult to guarantee the supply. my country is also a country with scarce wood resources. The wood dissolving pulp used for viscose fiber is almost all imported, and there are only a few in China. Little wood dissolving pulp production and poor quality
[0003] Utilize the modification of paper-making grade bamboo pulp to prepare bamboo pulp now, all adopt bleached bamboo pulp (paper grade) to utilize higher concentration sodium hydroxide (NaOH) to impregnate bleached bamboo pulp, high concentration sodium hydroxide (NaOH) At a lower temperature (generally normal temperature), dissolve the semi-fibers in the bleached bamboo pulp (paper grade), and then squeeze out the excess lye (NaOH) and then properly reduce the viscosity of the purified pulp (reduce Viscosity or degree of polymerization), after washing and removing impurities, it is copied into pulp, and bleached bamboo pulp (papermaking grade) is modified to prepare bamboo dissolving pulp (pulp), whose α-cellulose is higher (up to 98%), Other indicators can basically meet the standards for viscose fiber. It is another method to prepare bamboo pulp (bamboo dissolving pulp) by pre-hydrolysis + alkali method (sulfate method) and sulfite multi-stage cooking. It is called alkali Refining method, because this method adopts higher alkali consumption and high concentration alkali (NaOH), it is difficult to recover the alkali solution, the slurry is not easy to wash, and the production cost is relatively high. Although this method can produce high-purity α-fiber pulp, However, as an important requirement for pulp in the production of viscose fiber, the reactive performance is poor, resulting in poor filterability in the production of viscose fiber, easy to block the spinneret, and increased consumption during alkali prepreg. At the same time, CS 2 Also will corresponding increase, so the bamboo dissolving pulp (pulp) that this method produces can't satisfy the requirement of viscose fiber industry, can't compete with the bamboo pulp product that adopts other method preparation, and present this method basically does not adopt
[0004] According to the above description, whether the prior art is pre-hydrolysis + alkali method (sulfate method), sulfite method or alkali refining method, either there is a large investment, a long production cycle, or there are product quality defects

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The cooking process condition of unbleached unbleached natural color bamboo pulp in the digester: liquid ratio: 1: 2.5, the amount of alkali used NaOH (NaOH meter): 10% (to absolute dry bamboo pulp weight percent), Na 2 S (NaOH meter): 0.1% (according to the amount of NaOH added), heating conditions: heating up to 130°C, time 60min, heat preservation 120min, continue to heat up to 150°C, heat up time 60min, heat preservation 180min, heat preservation is completed, continue to heat up to 175 ℃, keep warm for 180 minutes, after the heat preservation is completed, cool down and discharge the materials, and the cooking is completed after the materials are discharged.

[0016] The pulp quality index after cooking in this example: α-cellulose: 92%, viscosity: 15mpa.s.

Embodiment 2

[0018] The cooking process condition of unbleached unbleached natural color bamboo pulp in the digester: liquid ratio: 1: 5, with alkali amount NaOH (NaOH meter): 30% (to absolute dry bamboo pulp weight percent), Na 2 S (in terms of NaOH): 10% (in terms of the amount of NaOH added), heating conditions: heating up to 120°C for 50 minutes, holding for 60 minutes, continuing to heat up to 140°C, heating for 45 minutes, holding for 160 minutes, and continuing to heat up to 170°C after the heat preservation is completed ℃, heat preservation for 60 minutes, after the heat preservation is completed, the temperature is lowered and the materials are discharged, and the cooking is completed after the materials are discharged.

[0019] The pulp quality index after cooking in this example: α-cellulose: 95%, viscosity: 12mpa.s.

Embodiment 3

[0021] The cooking process condition of unbleached unbleached natural color bamboo pulp in the digester: liquid ratio: 1: 6, with alkali amount NaOH (NaOH meter): 50% (to absolute dry bamboo pulp weight percent), Na 2 S (in terms of NaOH): 15% (in terms of NaOH addition), 0.01% of anthraquinone (in terms of absolute dry bamboo slurry weight percentage), heating conditions: heating up to 115 ° C, time 60 min, insulation 30 min, continue to heat up to 135 ° C , the heating time is 45 minutes, and the heat preservation is 120 minutes.

[0022] The pulp quality index after cooking in this example: α-cellulose: 96%, viscosity: 13mpa.s.

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Abstract

The invention discloses a stewing process for preparing bamboo dissolving pulp by utilizing natural-color unbleached papermaking-grade bamboo pulp in a modifying way, overcoming the defect of poor reaction property of products prepared by an alkali refining method. The stewing process conditions of natural-color unbleached bamboo pulp in a stewing device are as follows: liquor ratio is 1:2.5-7.0; alkali charge includes 10-50% of NaOH and 0.1-50% of Na2S; a temperature increasing condition comprises the following steps of: increasing temperature to 115-130 DEG C for 30-60 minutes, and keeping the temperature for 30-120 minutes; continuously increasing the temperature to 135-150 DEG C for 30-60 minutes, and keeping the temperature for 120-180 minutes; after the temperature is kept, continuously increasing the temperature to 165-175 DEG C, and keeping the temperature for 30-180 minutes; after the temperature is kept, reducing the temperature, and discharging; and stewing to end after the discharging. The bamboo pulp produced by the stewing process not only has higher content of alpha-celluloses, but also has good reaction property, and is suitable for filament and staple fibers.

Description

technical field [0001] The present invention relates to the production process and method of bamboo dissolving pulp (bamboo pulp) used for producing viscose fiber, especially the cooking process of preparing dissolving pulp by modifying natural color unbleached bamboo pulp, and is also suitable for preparing Chemically dissolving pulp and refining pulp for bioproducts. Background technique [0002] Pulp for viscose fiber requires high α-fiber content, that is, high fiber purity, pre-hydrolysis + alkali method (sulfate method) two-stage cooking or sulfite method two-stage (multi-stage) cooking, adopt the above two Cooking and pulping technology is mainly to remove a large amount of lignin (also known as lignin), hemicellulose (polypentose) and resin and other impurities in the raw material. In particular, the hemicellulose (pentose) in the raw material must be removed under acidic conditions, and the hemicellulose (pentose) must be hydrolyzed under acidic conditions, so that...

Claims

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Application Information

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IPC IPC(8): D21C5/00
Inventor 冯涛薛勤于渭东刘爱兵杨大平
Owner YIBIN GRACE GROUP CO LTD
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