Process for spraying polyurethane on inner wall of nodular cast iron pipe

A ductile iron pipe, spraying polyurethane technology, used in coatings, devices for coating liquid on surfaces, pretreatment surfaces, etc., can solve problems such as low pass rate, poor coating adhesion, complicated processes, etc., and achieve accurate proportions. , High adhesion and sufficient mixing effect

Inactive Publication Date: 2010-06-30
XINXING DUCTILE IRON PIPES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Foreign countries have developed DN300 and above ductile iron pipes to spray polyurethane coatings. However, due to the complex process, difficult control, low pass rate and low production efficiency of DN100~DN300 ductile iron pipes, there are only a few such as France and Switzerland in the world. The state has mastered the technology of spraying high-density polyurethane coating on the inner wall of small-sized ductile iron pipes
[0003] Ordinary asphalt coating technology is simple, but its anti-corrosion abil...

Method used

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Experimental program
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Embodiment Construction

[0009] The present invention comprises the following steps:

[0010] 1. Inner surface treatment: (1) The inner wall of the ductile iron pipe is mechanically ground with a grinding wheel, which basically achieves the effect of rust removal, oxide scale removal, and clean slag layer on the cast iron surface. The grinding speed of the grinding wheel is 750 rpm, and the moving speed is 1 m / min. (2) Shot peening treatment further removes rust and stress on the inner surface of the ductile iron pipe to ensure that there are no visible grease, dirt, inner surface scale, rust and other attachments, showing a uniform metallic luster. The pressure of the compressed air of the shot blasting machine is 0.5MPa, the speed of the blasting outlet of the shot blasting machine is 50-70m / S, and the moving speed of the nozzle of the shot blasting machine is 0.5 m / min. The depth of the anchor pattern after shot peening is up to 80um. (3) Floating dust cleaning, by purging with high-pressure nitr...

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Abstract

The invention relates to a process for spraying polyurethane on the inner wall of a nodular cast iron pipe, in particular to the process for spraying the polyurethane on the inner wall of the DN100-DN300 nodular cast iron pipe. The steps of the process are as follows: 1. processing the inner surface: (1) removing rust and oxide skins; (2) shot-blasting, further removing the rust on the surface of the nodular cast iron pipe, and eliminating stress; (3) removing floating dust; 2. heating and drying; 3. preparing for the spraying: (1) storing coatings; (2) stirring the coatings; (3)_heating and heat-preserving the coatings; (4)_spraying for trial; 4. spraying the polyurethane: polyurethane components A and B are heated, filtered and heat-preserved according to the volume ratio of 1:1, are conveyed into a special mixer under high pressure for high-speed collision mixing or spiral mixing, and are then sprayed onto the surface of the nodular cast iron pipe by a spray gun or a spray cup at high speed in an atomized manner; 5. cleaning the mixer and the spray gun or the spray cup. The thickness of a film formed in one step can be up to 3mm and the adhesive power of the coatings is high, so that the invention can meet the demand for spraying the polyurethane on the inner wall of the small-caliber nodular cast iron pipe.

Description

technical field [0001] The invention relates to a process for spraying polyurethane on the inner wall of a nodular cast iron pipe, in particular to a process for spraying polyurethane on the inner wall of a DN100-DN300 ductile iron pipe. Background technique [0002] Ductile iron is widely used in the production process of water treatment. With the development of human beings and the needs of the environment, more and more water treatment projects have put forward higher requirements for the pipes used and their coatings. Polyurethane coating has the advantages of wear resistance, corrosion resistance and small resistance coefficient. It is very suitable for pipelines with special requirements for the inner wall coating of ductile iron pipelines, so it is favored by users. At present, the most widely used internal and external coatings of ductile iron pipes at home and abroad are mostly asphalt paint, epoxy resin, and cement lining. Foreign countries have developed polyuret...

Claims

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Application Information

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IPC IPC(8): B05D7/22B05D7/24B05D3/12
Inventor 綦晓平张永杰周波王力李宁申勇
Owner XINXING DUCTILE IRON PIPES CO LTD
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