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Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes

A production process control and integrated system technology, applied in electrical program control, comprehensive factory control, comprehensive factory control, etc., can solve the problem of high error rate of production brand scheduling information transmission, increased cost and construction difficulty, inconvenient for worker scheduling management, etc. problems, to achieve the effect of improving production coordination ability, optimizing information transmission, and improving automation level

Active Publication Date: 2010-06-30
CHINA TOBACCO HUNAN INDAL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The hard wiring connection method uses a large amount of cables, which increases the cost and construction difficulty, and is prone to faults such as poor contact
[0006] 2. The transmission of production brand scheduling information has a high error rate, which is inconvenient for workers to operate and production scheduling management

Method used

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  • Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes
  • Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes
  • Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Such as figure 1 As shown, the system uses Siemens SCALANCE X400 series modular switches as the main network equipment to build an industrial Ethernet communication platform. According to the deployment of network functions, it can be roughly divided into three layers from top to bottom: management information layer, control logic layer, and signal transmission layer.

[0036] 1. Management information layer

[0037] The management information layer is mainly composed of 12 X414-3E and 1 X408-2 modular switches to form a gigabit optical fiber backbone network, which mainly realizes the data acquisition terminal of the coiling charter machine, the data acquisition terminal of the filter rod forming machine, and the comprehensive tester of the machine , central control system server, database server and other equipment network interconnection.

[0038] 2. Control logic layer

[0039] The control logic layer is mainly composed of 6 X414-3E and 1 X408-2 modular switches ...

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PUM

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Abstract

The invention discloses an integrated system for controlling the production processes of coiling, connecting and wrapping cigarettes, which comprises a management information layer, a logical control layer and a signal transmission layer; the management information layer comprises a manufacture execution system, a database, a data collection terminal and a central control system, wherein the manufacture execution system, the database, the data collection terminal and the central control system are interconnected by a first-layer industrial Ethernet; the logical control layer comprises a main PLC and a plurality of subsystem PLCs, wherein the main PLC and the subsystem PLCs are interconnected by a second-layer industrial Ethernet; the signal transmission layer comprises distributed type remote I / O substations which are respectively disposed at a coiling, connecting and wrapping board, a forming board and various auxiliary united equipment subsystems; and the remote I / O substations of the signal transmission layer are interconnected by a third-layer industrial Ethernet. The integrated system for controlling the production processes of coiling, connecting and wrapping the cigarettes improves the productive synergic capability of the production processes of coiling, connecting and wrapping effectively and enhances the production efficiency.

Description

technical field [0001] The invention belongs to the field of cigarette production and industrial electronic technology application, and relates to an integrated system for controlling the production process of cigarette packs. technical background [0002] At present, the cigarette pack production process involves many auxiliary equipment automation control systems. It mainly includes finished tobacco shredded tobacco output control system, wire feeding machine control system, wind power wire feeding and dust removal control system, filter rod exchange station control system, rod tobacco transportation control system, box packing and sealing machine control system, vacuum pump control system, and automatic logistics dispatching Control system, high-bay warehouse control system for auxiliary materials, high-bay warehouse control system for finished products, centralized refrigeration control system, etc. [0003] The cigarette pack production process is mainly the production...

Claims

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Application Information

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IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 任刚民朱双印刘三星金颂卿李昌权陈孟军刘石崔峙何巍赵辉
Owner CHINA TOBACCO HUNAN INDAL CORP
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