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Ceramic crucible for calcining high-purity Nb2O5 and Ta2O5 powder

A ceramic crucible and ta2o5 technology, which is applied in crucible furnaces, lighting and heating equipment, furnace types, etc., can solve the problems of being unable to meet high-strength thermal shock resistance and pollution resistance at the same time, achieve high cost performance, ensure product quality, and improve The effect of service life

Inactive Publication Date: 2011-11-16
JINGDEZHEN CERAMIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to solve the technical problem that the existing ceramic crucible cannot meet high strength, high thermal shock resistance and pollution resistance at the same time, and provide a Nb with low expansion, high strength, excellent thermal shock resistance and no pollution. 2 o 5 or Ta 2 o 5 base ceramic crucible

Method used

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  • Ceramic crucible for calcining high-purity Nb2O5 and Ta2O5 powder
  • Ceramic crucible for calcining high-purity Nb2O5 and Ta2O5 powder
  • Ceramic crucible for calcining high-purity Nb2O5 and Ta2O5 powder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] This embodiment adopts the centrifugal grouting method to prepare CeO 2 Modified Ta 2 o 5 Ceramic crucibles, the process of which includes Ta 2 o 5 and CeO 2 Slurry preparation, slurry injection molding, drying and high-temperature firing of solid particles and high-purity Ta 2 o 5 Coating preparation, etc., the specific steps are as follows:

[0020] (1) Ta 2 o 5 and 10mol% CeO 2 Mix in an appropriate amount of deionized water, and add 3.0wt% tetramethylammonium hydroxide (TMAH) as a dispersant, place it in a nylon ball mill tank for ball milling, and after ball milling for 2 hours, add diluted ammonia water to adjust the pH=9 to 10, Continue ball milling for 15 minutes to obtain a suspension slurry with a solid content of 34%;

[0021] (2) Centrifugal grouting, the centrifuge speed is 800rpm, and the operating time is 2 minutes;

[0022] (3) Drying. After forming, the green body is first dried at room temperature for 24 hours, and then slowly heated to 60-1...

Embodiment 2

[0030] In this embodiment, gel casting molding prepares CeO 2 and Sm 2 o 3 Composite modified Ta 2 o 5 Ceramic crucible.

[0031] Specific steps are as follows:

[0032] (1) Preparation process of gel casting method: an appropriate amount of 90mol% Ta 2 o 5 , 6mol% CeO 2 and 4mol% Sm 2 o 3 Composed of mixed powder (76.5wt%), 0.3wt% organic monomer (methacrylamide), 0.2wt% crosslinking agent (N, N-methylene bisacrylamide), 2.5wt% dispersant ( Temperature-60) and 20.3wt% water are mixed evenly, are prepared into the ceramic slurry of high solid phase volume fraction, and add initiator and catalyst (0.1wt% ammonium persulfate), then inject the slurry in the mould, make the slurry In-situ solidification forms the green crucible body.

[0033] (2) Drying. After forming, the green body is first dried at room temperature for 24 hours, and then dried at 80° C. for 4 hours using a microwave dryer.

[0034] (3) Firing at high temperature. After drying, the green body is heat...

Embodiment 3

[0041] This embodiment adopts the centrifugal grouting method to prepare CeO 2 Modified Nb 2 o 5 Ceramic crucible, its process step is similar to embodiment 1:

[0042] (1) Nb with a molar percentage of 95.5mol% 2 o 5 and 4.5 mol% CeO 2 Mix in an appropriate amount of deionized water, and add 2.6wt% tetramethylammonium hydroxide (TMAH) as a dispersant, place it in a nylon ball mill jar for ball milling, and after ball milling for 15 minutes, add diluted ammonia water to adjust the pH to about 10, continue Ball milled for 15 minutes to obtain a suspension slurry with a solid content of 30%.

[0043] (2) Centrifugal grouting, the rotating speed of the centrifuge is 1000rpm, and the operation time is 2 minutes.

[0044] (3) Drying. After forming, the green body is first dried at room temperature for 24 hours, and then slowly heated to 120° C. for 12 hours.

[0045] (4) Firing at high temperature. After drying, the green body is heated to 400°C at a rate of 2°C / min and kept...

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Abstract

The invention relates to a ceramic crucible for calcining high-purity Nb2O5 and Ta2O5 powder. The ceramic crucible comprises an Nb2O5-based ceramic crucible matrix or a Ta2O5-based ceramic crucible matrix, a high-purity Nb2O5 coating and a high-purity Ta2O5 coating, wherein the Nb2O5-based ceramic crucible matrix or the Ta2O5-based ceramic crucible matrix is obtained through proper forming and calcining. The high-purity Nb2O5 coating and the high-purity Ta2O5 coating are respectively coated on the inner surfaces of the Nb2O5-based ceramic crucible matrix and the Ta2O5-based ceramic crucible matrix. Nb2O5 and Ta2O5 matrix ceramics contain modified oxides (2 to 15mol %) such as CeO2, Sm2O3 and the like. The performances of the ceramic crucible are as follows: the thermal expansion coefficient is smaller than 1.5*10-6 / DEG C under the temperature of 25 to 800 DEG C, the breaking strength is higher than 50MPa, and the number of times of circulating, quenching and thermal shock resisting islarger than 35 under the temperature of 25 to 1,000 DEG C. Moreover, the ceramic crucible has the characteristics of long service life and low cost.

Description

technical field [0001] The invention belongs to the technical field of advanced ceramic materials. Specifically, the invention relates to a ceramic crucible with low expansion, high strength and excellent thermal shock resistance. Background technique [0002] In the production of electronic ceramics, various fluorescent powders, metallurgy, chemical industry and other industries, crucibles and other firing utensils with different specifications are required. High purity Nb 2 o 5 and Ta 2 o 5 It is an important raw material for the production of various special optical glasses, high-frequency and low-frequency capacitor ceramics and piezoelectric ceramic components. It is also used for the production of various niobium or tantalum alloys required by ferroniobium and special steel. It is also used as a raw material for catalyst supports, refractory materials, and barrier coatings for high-temperature environments. Therefore, in recent years, the Nb 2 o 5 and Ta 2 o 5...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27B14/10C04B35/495C04B41/85C04B35/626
Inventor 周健儿张小珍王建东
Owner JINGDEZHEN CERAMIC UNIV