Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for producing non-dust cloth

A production method and technology of dust-free cloth, which is applied in the direction of dry-cleaning fiber products, fiber types, textiles and papermaking, etc., can solve the problems of wasting power, water and labor, pollution of clean cloth raw materials, and many production processes, so as to reduce production Process and production time, long-lasting antistatic effect, good antistatic effect

Inactive Publication Date: 2012-04-18
东莞市中港净化用品科技有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ordinary well water, river water or tap water contain a lot of ions and impurities, which will cause cross-contamination of dust-free cloth greige during the washing and refining process
The use of traditional printing and dyeing equipment usually makes the raw materials of the clean cloth with silicone oil. When the operator uses the traditional printing and dyeing equipment, his body and hands directly touch the equipment, and it is easy to cause pollution of the raw materials of the clean cloth. The raw materials of the clean cloth are not in the operating environment. be effectively controlled
[0004] Therefore, even if the dust-free cloth is cleaned in the purification workshop later, it is difficult to clean the dust-free cloth due to the pollution of silicone oil, ions, dust particles, organic matter, and inorganic matter residues caused in the production process of the raw material of the clean cloth. The prepared dust-free cloth has low cleanliness, poor dust adsorption capacity, and poor antistatic effect. In this way, not only the product quality is poor, but also the production process is many, the time is long, the power supply, water source and labor are wasted, and the production cost is high.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing non-dust cloth
  • Method for producing non-dust cloth
  • Method for producing non-dust cloth

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A method for making a dust-free cloth, which uses 75% polyester fibers and 25% nylon fibers as raw materials to weave gray cloth into gray cloth, and the gray cloth is washed and refined, dried and shaped, and edge-sealed process, make a dust-free cloth, and then use EDI water to clean the dust-free cloth and perform a packaging process in a 10-level purification workshop to obtain a finished product.

[0034] In this embodiment, washing and scouring includes a fiber-opening and stripping process. The washing and scouring process includes the following steps:

[0035] (a) Put the gray cloth into the washing tank, and inject EDI water into the washing tank;

[0036] (b) Adjust the temperature of the EDI water in the washing tank to 90°C, add elastic fabric scouring agent JM 1 g / L to the EDI water, soak the gray cloth in the washing tank for 20 minutes, and then drain the EDI water;

[0037] (c) Inject EDI water into the washing tank, clean the greige cloth of elastic f...

Embodiment 2

[0045] A method for making a dust-free cloth, which uses 65% polyester fiber and 35% nylon fiber composite synthetic fiber as raw material to weave gray cloth, and the gray cloth is washed and refined, dried and shaped, and edge-sealed process, making a dust-free cloth, and then using EDI water to clean the dust-free cloth in a 100-level purification workshop and performing a packaging process to obtain a finished product.

[0046] In this embodiment, washing and scouring includes a fiber-opening and stripping process. The washing and scouring process includes the following steps:

[0047] (a) Put the gray cloth into the washing tank, and inject EDI water into the washing tank;

[0048] (b) Adjust the temperature of the EDI water in the washing tank to 100°C, add elastic fabric scouring agent JM 2 g / L to the EDI water, soak the gray cloth in the washing tank for 40 minutes, and then drain the EDI water;

[0049] (c) Inject EDI water into the washing tank, clean the residue o...

Embodiment 3

[0061] A method for making a dust-free cloth, which uses 100% polyester fiber as a raw material to weave a gray cloth, and the gray cloth undergoes a washing and refining process, a drying and shaping process, and a cutting and edge-sealing process to obtain a dust-free cloth, and then In the 1000-level purification workshop, EDI water is used to clean the dust-free cloth and carry out the packaging process to obtain the finished product.

[0062] The gray cloth washing and scouring process of the present embodiment comprises the following steps:

[0063] (a) Put the gray cloth into the washing tank, and inject EDI water into the washing tank;

[0064] (b) Adjust the temperature of the EDI water in the washing tank to 100°C, add 2 g / L of elastic fabric scouring agent to the EDI water, soak the gray cloth in the washing tank for 30 minutes, and then discharge the EDI water;

[0065] (c) Inject EDI water into the washing tank, clean the greige cloth of elastic fabric scouring a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of non-dust cloth and particularly relates to a method for producing the non-dust cloth. The non-dust cloth is produced by waving 100 percent synthetic fiber used as a raw material into gray cloth, and processing the gray cloth by the steps of washing and refining, drying and setting, tailoring and edge sealing, wherein the washing and refining procedure mainly comprises the following steps of: placing the gray cloth in a washing cylinder and injecting EDI (Eiecterodionization) water; heating the EDI water, then adding an elastic texture refining agent, soaking and then draining the EDI water; injecting the EDI water, cleaning the gray cloth and then draining the EDI water; injecting the EDI water, heating, adding caustic soda, soaking and draining the EDI water; injecting the EDI water, cleaning the gray cloth and then draining the EDI water; injecting the EDI water, adding acetic acid, soaking and draining the EDI water; injecting the EDIwater, cleaning the gray cloth and then draining the EDI water; and finishing the washing and refining procedure. By using the invention, the production procedure and the production time are reduced,the production cost is reduced and the produced non-dust cloth has high cleanness, strong dust adsorption capability and favorable antistatic effect.

Description

technical field [0001] The invention belongs to the technical field of dust-free cloths, and in particular relates to a manufacturing method of dust-free cloths. Background technique [0002] The surface of the dust-free cloth is soft, easy to wipe sensitive surfaces, friction does not remove fibers, and has good water absorption and cleaning effect. It is widely used in the following fields: 1. Semiconductor production line chips, microprocessors, etc.; 2. Semiconductor assembly production line; 3 , Disk drives, composite materials; 4. LCD display products; 5. Circuit board production lines; 6. Precision instruments; 7. Optical products; 8. Aviation industry; 9. PCB products; 10. Medical equipment; 11. Laboratories ; 12. Dust-free workshop and production line. [0003] The existing dust-free cloth production method is generally to carry out washing and scouring treatment on the traditional printing and dyeing equipment after weaving the dust-free cloth gray cloth for use, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D06L1/16D06M11/38D06M101/32D06M101/34
Inventor 庾伟洪
Owner 东莞市中港净化用品科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products