Method for preparing high-performance halogen-free environment-friendly rubber-plastic NdFeB (neodymium, iron and boron) extruded magnetic strip and magnetic strip

A NdFeB, environmentally friendly technology, applied in the direction of magnetic materials, magnetic objects, inorganic materials, etc., can solve the problem of insufficient flexibility, impact resistance, high temperature resistance, can not meet the production needs of high-performance plastic magnetic products, technology and product quality cannot be accurately controlled to achieve the effect of stable product quality, improved product quality stability and fast preparation speed

Inactive Publication Date: 2011-04-27
广东高鑫信息股份有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In the prior art, the NdFeB powder produced and sold mostly has a particle size of 100-200 mesh, which can meet the production of sintered NdFeB magnets, but cannot meet the production of bonded magnets, especially the Production requirements of high-performance plastic magnetic products
Existing plastic magnetic products have deficiencies in many aspects such as flexibility, impact resistance, high temperature resistance, etc., and the thickness of the products produced is relatively large, usually above 1mm, which cannot meet the requirements of micro motors, micro motors and other products. needs
[0008] The preparation method of the bonded rubber-plastic magnet in the prior art, as disclosed in the Chinese patent application 200410052150.3 titled "A Method for Manufacturing a Flexible Bonded NdFeB Magnet According to Claim 1", requires the already The modified rubber binder, NdFeB magnetic powder and processing aids are mixed evenly in proportion. The mixing method adopts banbury mixing, open milling, stirring or screw mixing, and then the mixed The rubber material is made into a magnet with a certain thickness by calendering or flat pressing, and then magnetized and cross-linked. The steps are complicated, the equipment and raw materials required are more, the process and product quality cannot be accurately controlled, and impurities are inevitably generated during the production process. affects the final mass of the magnet

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] Embodiment 1: The preparation method of the high-performance halogen-free environment-friendly rubber-plastic NdFeB extruded magnetic strip provided by the present invention comprises the following steps:

[0062] (1) Preparation of raw material mixture:

[0063] Prepare a uniform raw material mixture of NdFeB powder with a particle size of 10 to 200 nanometers, a coating agent, and an adhesive, wherein the coating agent includes a silane coupling agent, and the adhesive includes rubber and propylene-based elastomers; specifically include the following step:

[0064] Described step (1) prepares raw material mixture, specifically comprises the following steps:

[0065] (11) preparing NdFeB powders with a particle size of 10 to 200 nanometers to remove impurities and dry;

[0066] (12) Preparation of coating agent:

[0067] (121) Weigh 80~90wt% of silane coupling agent

[0068] Weigh 10-20wt% diluent acetone

[0069] (122) Uniformly mixing the silane coupling agent w...

Embodiment 2

[0110] Embodiment 2: The preparation method and the magnetic stripe of the high-performance halogen-free environment-friendly rubber and plastic NdFeB extruded magnetic strip provided by this implementation are basically the same as that of Embodiment 1, except that:

[0111] (1) Preparation of raw material mixture:

[0112] Prepare a uniform raw material mixture of NdFeB powder with a particle size of 10 to 200 nanometers, a coating agent, and an adhesive, wherein the coating agent includes a silane coupling agent, and the adhesive includes rubber and propylene-based elastomers; specifically include the following step:

[0113] Described step (1) prepares raw material mixture, specifically comprises the following steps:

[0114] (11) preparing NdFeB powders with a particle size of 10 to 200 nanometers to remove impurities and dry;

[0115] (12) Preparation of coating agent:

[0116] (121) take by weighing silane coupling agent 80wt%

[0117] Weigh 20wt% diluent acetone

...

Embodiment 3

[0154] Embodiment 3: The preparation method and the magnetic stripe of the high-performance halogen-free environment-friendly rubber-plastic NdFeB extruded magnetic strip provided by this implementation are basically the same as those of Embodiment 1 and 2, except that:

[0155] (1) Preparation of raw material mixture:

[0156] (12) Preparation of coating agent:

[0157] (121) take by weighing silane coupling agent 90wt%

[0158] Weigh 10wt% diluent acetone

[0159] (122) Uniformly mixing the silane coupling agent with the diluent to obtain a coating agent;

[0160] (13) Preparation of adhesive:

[0161] Rubber 40wt%

[0162] Propylene-based elastomer 60wt%

[0163] (14) Take raw materials according to the following weight percentages:

[0164] NdFeB powder 94wt%

[0165] Binder 3wt%

[0166] Coating agent 1wt%

[0167] The grinding ball is a spherical NdFeB sintered magnet block with a diameter of 95mm; and a zirconia ball with a diameter of 30mm;

[0168] The step ...

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Abstract

The invention discloses a method for preparing a high-performance halogen-free environment-friendly rubber-plastic NdFeB (neodymium, iron and boron) extruded magnetic strip, which is characterized by comprising the following steps: (1) raw material mixture preparation: preparing an even raw material mixture of NdFeB powder, coating agents and adhesives, wherein the particle size of the even raw material mixture is 10-200 nanometers; (2) film extrusion: setting an extrusion thickness range of an extruder, feeding the raw material mixture into the extruder, and carrying out continuous extrusion on the raw material mixture so as to obtain a plastic-magnetic film; (3) cutting: cutting the plastic-magnetic film according to the preset shape and size; (4) UV glazing: painting UV gloss oil on the surface of the obtained magnetic strip so as to form a layer of protective film on the surface of the magnetic strip; and (5) magnetization: putting the magnetic strip into a magnetic field to be magnetized, thereby obtaining a finished magnetic strip. The invention also discloses a high-performance halogen-free environment-friendly rubber-plastic NdFeB extruded magnetic strip prepared by the method. The invention can be widely used for manufacturing flexible rubber-plastic magnetic products.

Description

technical field [0001] The invention relates to a polymer composite mixture, in particular to a preparation method of a high-performance halogen-free and environment-friendly rubber-plastic neodymium-iron-boron extruded magnetic strip and the magnetic strip used for manufacturing high-performance electromagnetic power equipment and adopting nanotechnology. Background technique [0002] With the development of society, especially the rapid development of various electric vehicles, maglev trains, high-performance motors, generators and other technologies, the demand for high-performance magnetic products is increasing, and the requirements for product characteristics are also increasing. . [0003] In the prior art, molding, injection and extrusion processes are mostly used in the processing of bonded rare earth magnets, and the magnets produced are rigid and inelastic. However, the molding and injection molding processes require a large number of molds of different specificat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/22H01F1/057H01F1/08
Inventor 孙化海
Owner 广东高鑫信息股份有限公司
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