Method and device for machining insulating ceramic by reciprocating wire-cut electrical discharge machining

A technology of insulating ceramics and electric discharge wire, which is applied in the field of reciprocating electric discharge wire cutting processing of insulating ceramics, can solve the problems of poor processing surface quality and low processing accuracy, and achieve stable processing, reduce processing costs, and save costs Effect

Inactive Publication Date: 2011-08-31
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0019] The purpose of the present invention is to solve the problems of low processing precision and poor processing surface quality existing in the existing insulating ceramic processing methods and devices, and further provide an economical and effective reciprocating wire electric discharge processing method and device for...

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  • Method and device for machining insulating ceramic by reciprocating wire-cut electrical discharge machining
  • Method and device for machining insulating ceramic by reciprocating wire-cut electrical discharge machining
  • Method and device for machining insulating ceramic by reciprocating wire-cut electrical discharge machining

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Embodiment 1

[0045] The schematic diagram of the reciprocating wire EDM processing method for insulating ceramics is as follows figure 1 As shown, the insulating ceramic 7 is pre-attached to the auxiliary electrode 6, and the electrode wire 13 is wound on the wire storage drum 14 of the wire feeding device 15 through the guide wheel 16 on the machine tool, and the wire storage drum motor ( figure 1 (not shown in ) drives the wire storage drum to do reciprocating rotary motion, installs the insulating ceramic 7 workpiece with the auxiliary electrode on the workpiece support 5 of the reciprocating wire electric discharge machine tool and immerses it in the kerosene working fluid 11, and puts the The positive and negative poles of the high-frequency pulse power supply 12 are respectively connected to the auxiliary electrode 6 and the electrode wire 13. The workbench of the machine tool drives the insulating ceramic 7 workpiece to move according to the predetermined trajectory, and spark discha...

Embodiment 2

[0048] Schematic diagram of the structure of the reciprocating wire electric discharge machining device for insulating ceramics, as shown in Figure 5 shown. The insulating ceramic reciprocating wire EDM processing device is mainly composed of: machine bed 1; wire feeding device 15; wire frame column 18; sixth guide wheel 19; wire storage barrel 14; first guide wheel 20; wire frame beam 21 ; Storage drum motor 22; L-shaped wire frame 23; No. 5 guide wheel 24; Conductive block 25; No. 2 guide wheel 26; No. 4 guide wheel 27; Electrode wire 13; Position adjusting screw rod 29; working liquid tank 9; sealing rubber pad 30; workbench 4; machine tool Y axis 3; machine tool X axis 2;

[0049] Wherein, the wire frame column 18 is fixed on the machine bed 1 by screws, one end of the wire frame beam 21 is fixed on the wire frame column 18 with a screw, and the L-shaped wire frame 23 is fixed with screws below the other end of the wire frame beam 21; Guide wheel 20 and No. 2 guide whee...

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Abstract

The invention relates to the technical field of insulating ceramics machining. In order to solve the problems that the conventional insulating ceramic machining method and device are low in machining accuracy and low in quality of the machined surface, the invention provides a method for machining insulating ceramic by reciprocating wire-cut electrical discharge machining. The method comprises the following steps of: immersing insulating ceramics of which the outer surface is fixed with an auxiliary electrode in electrospark liquid or kerosene working solution; putting a wire electrode into the working solution, connecting the auxiliary electrode and the wire electrode to the anode and cathode of a high-frequency pulse power supply respectively, and controlling the distance between the auxiliary electrode and the wire electrode until electrical discharge can be realized; and controlling relative motion between the wire electrode and the insulating ceramics according to the machining requirement. The invention also provides a device, wherein the insulating ceramics of which the outer surface is fixed with the auxiliary electrode and the wire electrode are arranged in the electrospark liquid or kerosene working solution and are connected with the anode and cathode of the high-frequency pulse power supply respectively; and the insulating ceramics are fixed on a work table and are driven by the work table to move. The method is stable in machining process and favorable for popularization and application.

Description

Technical field: [0001] The invention relates to the technical field of insulating ceramic processing, in particular to a reciprocating wire electric discharge wire cutting processing method and device for insulating ceramics. Background technique: [0002] Ceramic materials have high strength, high hardness, high temperature resistance, wear resistance, corrosion resistance and good chemical stability. As functional materials in the 21st century, they are used in automobiles, aircraft, steam turbines, engines, aviation, aerospace, machinery, Electronics, electrical engineering, communications, semiconductors, medical and health industries have broad application prospects. However, due to the characteristics of high hardness and high strength of ceramic materials, it is particularly difficult to process them with traditional mechanical processing methods. From the perspective of the application of engineering ceramics, the processing cost can account for more than 80% of the...

Claims

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Application Information

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IPC IPC(8): B23H7/02B23H7/26
CPCB23H7/02
Inventor 郭永丰侯朋举邓冠群白基成陈兰
Owner HARBIN INST OF TECH
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