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Sock steam shaping machine

A technology of setting machine and steam, which is applied in the direction of setting/elongating circular fabrics, textiles and papermaking, fabric surface trimming, etc. It can solve the problems of difficult maintenance, high work intensity and difficulty, and increased downtime, so as to avoid high-temperature objects and gas, easy to clean and replace, cost-saving effect

Inactive Publication Date: 2011-11-02
吴肆雄
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there are still the following defects, it is difficult to meet the high quality requirements for socks
[0004] 1. After shaping, the uniformity of the product is not ideal
Since the air inlet and outlet mode of the equipment is to enter and exit the air at the end face of a cuboid working chamber at the same time, the socks do not move when the shape is set, and the phenomenon of uneven heating of the socks due to the uneven temperature of the working chamber is unavoidable.
Due to the time effect and temperature effect of the setting of socks and other textiles, some of the socks in the same cylinder are prone to over-setting and some under-setting, so that large and small socks, dry and wet socks are prone to appear, which reduces the appearance quality of the product and increases the post-processing Difficulty of pairing
[0005] 2. In the actual production, the steam of this machine is generated by spraying tap water directly on the wall of the stainless steel combustion chamber that has been heated to high temperature to vaporize the water through the water pump, causing the stainless steel combustion chamber to be suddenly cooled and heated, which is prone to rupture and difficult to maintain. , which shortens the service life of the product
At the same time, the scale after water evaporation remains in the air duct space, polluting the working environment
[0006] 3. The water spraying steam production space is directly connected with the shaping room. After water spraying and steam production, the combustion chamber is quenched, causing some of the water droplets that cannot generate steam and the dirt after steaming to be sprayed into the working room under the action of the wind force of the fan. On socks and other fabrics, water stains and watermarks on fabrics (especially light-colored fabrics) are caused, which reduces the appearance quality of socks, and also increases the drying time of socks, wasting energy
[0007] 4. Since the above-mentioned machine has a manual switch door structure, the operator will inevitably come into contact with high-temperature gas and objects during the process of entering and exiting the hosiery car, which is prone to burn accidents
In addition, this structure makes the operation of hosiery cars cumbersome, increases the downtime, cannot form assembly line operations, and the work intensity and difficulty are relatively large
[0008] 5. The above-mentioned machine uses a fan with a large air volume, and the wind speed from top to bottom in the working room is very high. Socks (such as silk stockings) that have a small force on the sock board are easy to be blown off the sock board by the wind, fall into the bottom plate, or even be caught. The flue of the bottom plate is burned at high temperature

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Sock steam shaping machine
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Examples

Experimental program
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Effect test

Embodiment Construction

[0033] combine Figure 1-Figure 3 As shown, the heating device 1 includes a combustion chamber 5, a steam generator 2 located in the combustion chamber 5, a burner 6, a sandwich flue 20, a preheating interlayer 201, an overheating interlayer 202, and one end is connected to the other end of the heating interlayer 202. The air supply channel 33 of the sizing studio 3, the circulation fan 7 for circulating airflow and the return air channel 12 connecting the interlayer structure 9 of the sizing studio 3 and the preheating interlayer 201. There is a row of smoke holes 19 on the top of the combustion chamber 5, and the flue gas enters the sandwich flue 20 through the smoke exhaust holes 19, and is discharged into the atmosphere after passing through the water tank 17 under the action of the flue exhaust fan 8. The steam generated in the steam generator 2 enters the preheating interlayer 201 at the top of the heating device 1 through the gas pipe 18 connected thereto, and passes th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a sock steam shaping machine belonging to the field of knit goods finishing equipment. The sock steam shaping machine comprises a heating device, a shaping drying device, a sock car and a connection device, wherein the heating device consists of a combustion chamber and a circular fan; the shaping drying device consists of a shaping working chamber and a base; the sock car consists of a sock rack and a sock car base for fixing the sock rack; and the connection device consists of a wind feeding channel and a wind returning channel, wherein the sock rack can rotate horizontally. Knit goods heated and shaped by the invention are shaped evenly, so that the appearance quality of the products is largely improved; and the post-procedure matching difficulty is reduced; an individual steam generator is used for avoiding damage of hearth walls and pollution on machines and products by scale caused by spraying water on the walls of the high temperature combustion chamber in the same technology at present, thus the service life of the equipment is prolonged.

Description

technical field [0001] The product of the invention belongs to the field of post-processing equipment for knitwear, in particular a sock steam setting machine. Background technique [0002] Existing knitwear stereotypes, especially for socks, socks, and underwear, in order to achieve the required steam temperature, generally use high-temperature and high-pressure steam stereotypes technology. Although the stereotype effect of this traditional technology is good, it requires a large investment and occupies a large area due to the need for boilers to generate high-temperature and high-pressure steam and pressure-resistant equipment. The high-temperature steam in the studio is exhausted after one-time use, which is a great waste of energy. At the same time, due to the fierce competition in the textile market such as socks, coal-fired boilers are generally used in my country's hosiery industry, and qualified boiler workers must be equipped, which pollutes the environment and in...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06C5/00
Inventor 吴肆雄
Owner 吴肆雄
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