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Novel silicon carbide and boron carbide ceramic inner barrel suspending plate for dry method cement kiln

A boron carbide ceramic and dry process cement technology, which is applied in the field of ceramic inner cylinder hanging plates for new dry process cement kiln preheaters, can solve the problems of poor corrosion, environmental pollution, short time, only about 10 months to one year, etc.

Inactive Publication Date: 2011-11-23
赵宁
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the hanging plate of the inner tube of the preheater is still mainly made of nickel-chromium alloy heat-resistant steel. Since the heat-resistant steel has poor corrosion resistance to acid and alkali atmospheres and is not resistant to high-temperature wear, the hanging plate of the inner tube of the heat-resistant steel The service life is very short, only about 10 months to a year
In particular, chromium in alloy steel contains harmful components, which pollutes the environment, and its use is restricted both at home and abroad.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] raw material name

Embodiment 2

[0017] raw material name

Embodiment 1、2

[0018] The preparation process flow of Examples 1, 2, and 3:

[0019] Mix the above-mentioned raw materials together to form a slurry, inject it into a mold, and perform molding. The present invention can be molded in two ways: grouting or extrusion. The grouting is made by mixing the above-mentioned raw materials. Mix together, add water, stir to make a slurry, then use a grouting machine to inject it into the mold, shape it, and dry it for demoulding; extrusion molding is to mix the selected raw materials together, add water, and perform Stir to make slurry, spray dry, extrude in an extruder, and demould after drying. After the product is formed, demolded and dried, it is put into a vacuum high-temperature kiln for firing. There are two types of high-temperature firing furnaces: vacuum sintering in vacuum furnace or pressureless sintering in carbon tube furnace. The sintering temperature is increased from room temperature to 1950°C, and then heat preservation is carried out f...

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PUM

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Abstract

The invention discloses a novel silicon carbide and boron carbide ceramic inner barrel suspending plate for a dry method cement kiln, which has the advantages of long service life, high temperature resistance, oxidation resistance, high strength at high temperatures, good wear resistance, small influence by acid and alkali atmospheres and the like. Silicon carbide, boron carbide and metallic silicon are used as raw materials, additives are additionally added, the addition quantity of the silicon carbide accounts for 75-95% of the total weight of the raw materials, the addition quantity of themetallic silicon accounts for 1-20% of the total weight of the raw materials, the addition quantity of the boron carbide accounts for 0.1-15% of the total weight of the raw materials, and the addition quantity of the additives accounts for 0.1-10% of the total weight of the raw materials. After being processed by grouting molding or extrusion molding and demoulding drying, the mixture is put in avacuum high-temperature kiln to be sintered, and a sintered product can be made after sintered.

Description

Technical field [0001] The invention relates to a ceramic inner cylinder hanging plate for a new type of dry process cement kiln preheater, in particular to a ceramic inner cylinder hanging plate whose main components include silicon carbide and boron carbide. Background technique [0002] The preheater is one of the core equipment of the new dry cement production process, which is responsible for material heating, gas-solid separation, material transportation and some physical and chemical reactions. Among them, the cyclone inner cylinder is the key component of the preheater. If there is no inner cylinder, the material separation efficiency will be reduced by 10%, and the heat consumption will increase by about 20kJ / kg clinker. The waste heat of a 5000t / d dry process line will be as much as 1000-2000 tons of standard coal each year; What is important is that the waste of standard coal due to pipe blockage, thermal efficiency reduction and even shutdown due to the absence of inn...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B35/622
Inventor 赵宁赵慧
Owner 赵宁
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