Mud material for producing gangue baked perforated insulating brick

A technology of coal gangue and thermal insulation bricks, which is applied in the field of coal gangue sintered porous bricks, can solve the undiscovered problems of coal gangue sintered porous thermal insulation bricks, and achieve the effects of small drying shrinkage, good thermal insulation and fire resistance, and light weight

Inactive Publication Date: 2012-04-18
王新明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Expanded vitrified microbeads have been applied in fireproof coatings. After years of research and experiments, the applicant has explored the use of expanded vitrified microbeads to burn coal gangue sintered porous insulat

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0022] Example 1: A mud material for making coal gangue sintered porous thermal insulation bricks. The raw materials used are loess, coal gangue, expanded vitrified microbeads and water. Among them, loess, coal gangue, and expanded vitrified microbeads The weight percentages of the loess are: 25% of loess; 65% of coal gangue; 10% of expanded vitrified beads, and the water content in the mud is 10% to 15%; the water content of the loess is 5% to 15%, and the particle size is less than 5 mm; the water content of the coal gangue is less than 5%, and the particle size is less than 1 mm.

[0023] The manufacturing method of the present invention is as follows:

[0024] The first step is to prepare materials and prepare materials according to the above-mentioned material ratio and requirements;

[0025] In the second step, raw mix is ​​mixed, loess, coal gangue, and expanded vitrified microbeads are mixed uniformly;

[0026] In the third step, the mud is cooked and mixed. The well-stirred ...

Example Embodiment

[0028] Example 2: A mud material for making coal gangue sintered porous thermal insulation bricks. The raw materials used are loess, coal gangue, expanded vitrified microbeads and water. Among them, loess, coal gangue, and expanded vitrified microbeads The weight percentages of the loess are: 30% of loess; 60% of coal gangue; 10% of expanded vitrified beads, and the moisture content in the mud is 10% to 15%; the moisture content of the loess is 5% to 15%, and the particle size is less than 5 mm; the water content of the coal gangue is less than 5%, and the particle size is less than 1 mm.

[0029] The manufacturing method of the present invention is as follows:

[0030] The first step is to prepare materials and prepare materials according to the above-mentioned material ratio and requirements;

[0031] In the second step, raw mix is ​​mixed, loess, coal gangue, and expanded vitrified microbeads are mixed uniformly;

[0032] In the third step, the mud is cooked and mixed. The well-st...

Example Embodiment

[0034] Example 3: A mud material for making coal gangue sintered porous thermal insulation bricks. The raw materials used are loess, coal gangue, expanded vitrified microbeads and water, among which loess, coal gangue, and expanded vitrified microbeads The weight percentages of the loess are: 40% loess; 50% coal gangue; 10% expanded vitrified beads, the water content in the mud is 10%-15%; the water content of the loess is 5%-15%, and the particle size is less than 5 mm; the water content of the coal gangue is less than 5%, and the particle size is less than 1 mm.

[0035] The manufacturing method of the present invention is as follows:

[0036] The first step is to prepare materials and prepare materials according to the above-mentioned material ratio and requirements;

[0037] In the second step, raw mix is ​​mixed, loess, coal gangue, and expanded vitrified microbeads are mixed uniformly;

[0038] In the third step, the mud is cooked and mixed. The well-stirred loess, coal gangue ...

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Abstract

The invention discloses a mud material for producing a gangue baked perforated insulating brick, comprising the following ingredients: 25-40 wt% of loess, 40-65 wt% of gangue, 5-15 wt% of small expended and vitrified ball, and water, wherein, the water content in the mud material is 10-15 %. According to the invention, blank making, air drying, seting, sintering, air cooling and kiln-out step can be carried out according to brickmaking method of the perforated brick in the prior art, wherein, the sintering temperature is controlled to 850-1100 DEG C, and the sintering time is controlled to 6-8 h. Detection result shows that the produced perforated brick by the method disclosed herein has the compressive strength of a compression face being 6.5 MPa, the water absorption being less than 18.3 %, the thermal resistance being no less than 1.1, and the dry shrinkage being less than 0.03 %. The produced perforated brick has the advantages of light weight, heat preservation, thermal insulation, fire resistance, aging resistance, low water absorption, low dry shrinkage and the like. The use of the perforated insulating brick in building construction can reduce the deadweight of the building, and has good heat preservation and fire resistance.

Description

technical field [0001] The invention relates to coal gangue sintered porous bricks, in particular to mud for making coal gangue sintered porous bricks. Background technique [0002] With the increasing awareness of environmental protection, energy saving and fire prevention, light weight and fire prevention requirements have been put forward for building bricks. Therefore, coal gangue sintered porous bricks came into being. The Ministry of Construction specially formulated relevant regulations to actively promote the use of porous energy-saving bricks and encourage free burnt bricks. In recent years, the expansion vitrified microspheres, a new type of fireproof and thermal insulation material, have attracted much attention. The expanded vitrified microspheres are made of acidic vitreous lava minerals. Surface vitrification forms a certain particle strength, strong aging resistance and weather resistance, and has excellent heat insulation, fire prevention, sound absorption, ...

Claims

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Application Information

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IPC IPC(8): C04B30/00
Inventor 王新明
Owner 王新明
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