Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Carburized component and manufacturing method therefor

一种部件、渗碳的技术,应用在制造工具、涂层、炉子类型等方向,能够解决疲劳强度没有公开、制造成本升高等问题

Active Publication Date: 2012-05-16
NIPPON STEEL CORP +1
View PDF7 Cites 34 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this method, two treatments of "carburizing and quenching" and "induction quenching" are performed at the same time as the surface hardening treatment, so the manufacturing cost increases
In addition, there is no disclosure about the fatigue strength in the low to medium cycle range

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Carburized component and manufacturing method therefor
  • Carburized component and manufacturing method therefor
  • Carburized component and manufacturing method therefor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0279] Steel A and steel F to steel N having the chemical composition shown in Table 7 were melted in a vacuum furnace to produce a 150 kg steel ingot.

[0280] Steel A and steel F to steel K in Table 7 are steels whose chemical compositions are within the range specified in the present invention. Steel L to steel M are steels of comparative examples in which any of the components exceeds the content range specified in the present invention.

[0281] Steel A is steel corresponding to SCr420 described in JIS G 4053 (2008), and again represents steel A in Table 1 above.

[0282] Table 7

[0283]

[0284] After heating the ingots of the above-mentioned steels to 1250° C., they were hot forged to form round bars with a diameter of 30 mm. Cooling after hot forging is cooling in the atmosphere.

[0285] Next, the above-mentioned round bar with a diameter of 30 mm obtained by hot forging was subjected to a normalization treatment in which it was allowed to cool in the air aft...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
roughnessaaaaaaaaaa
particle diameteraaaaaaaaaa
particle diameteraaaaaaaaaa
Login to View More

Abstract

Provided is a carburized component having excellent fatigue strength in the "low-to-mid-cycle regime." Said carburized component comprises a steel having a chemical composition as follows: the base steel contains 0.15-0.25% carbon, 0.03-0.50% silicon, more than 0.60% and up to 1.5% manganese, no more than 0.015% phosphorus, 0.006-0.030% sulfur, 0.05-2.0% chromium, no more than 0.10% aluminum, no more than 0.03% nitrogen, and no more than 0.0020% oxygen; the steel also contains specific amounts of molybdenum, copper, nickel, boron, titanium, niobium, and / or vanadium as necessary; and the remainder comprises iron and impurities. The surface hardened layer of the carburized component fulfills the following conditions: (a) the mean carbon concentration up to a depth of 0.2 mm from the outermost surface is between 0.35% and 0.60%; (b) the surface roughness Rz is at most 15 [mu]m; and (c) the compressive residual stress at the outermost surface of the component is no more than -800 MPa, thecompressive residual stress 100 [mu]m from the outermost surface of the component is no more than -800 MPa, and Ir is at least 80,000, where Ir is the integral of sr(y) dy from 0 to 100, y being the depth in [mu]m from the outermost surface of the component up to a depth of 100 [mu]m and sr(y) being the residual stress at a depth y.

Description

technical field [0001] The present invention relates to a carburized part (hereinafter referred to as "carburized part") and a method of manufacturing the same. More specifically, it relates to high-strength steel carburized parts that can be used as various shafts of automobiles, construction machinery, industrial machinery, etc., power transmission parts, and the like, and a manufacturing method thereof. More specifically, it improves the strength, especially the fatigue strength in the so-called "low to medium cycle region" that occurs with the impact load, that is, "when repeated impact loads are applied to impart plastic deformation, at 10 3 ~10 4 A high-strength steel carburized part and a manufacturing method thereof. Background technique [0002] Automobile parts such as axle shafts, drive shafts, outer races for constant velocity joints, or gears for power transmission, construction machinery parts, and industrial machinery parts are usually machined into a prede...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/00C21D1/06C21D7/06C21D9/28C21D9/32C21D9/40C22C38/18C22C38/54C23C8/22C23C8/80
CPCC21D9/32C23C8/64C21D7/06C21D9/40C21D1/06C23C8/44C21D9/28C23C8/20C22C38/02C22C38/04C22C38/06C22C38/22C22C38/26C22C38/28C22C38/32C22C38/42C22C38/44C22C38/001C22C38/24C22C38/18C22C38/20
Inventor 根石丰浜田贵成末野秀和小林祐次杉浦英明
Owner NIPPON STEEL CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products