Preparation method for particle compound fertilizer

A technology for compounding fertilizers and granular materials, used in fertilizer mixtures, fertilization devices, applications, etc., can solve the problems of increased drying and cooling loads, high costs and maintenance costs, and high wear rate of extrusion parts, reducing exhaust emissions. , one-time investment and the effect of reducing floor space and production energy consumption

Inactive Publication Date: 2012-06-20
SHANGHAI RES INST OF CHEM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the limitations of the granulation method of the agglomeration method, in the screening process, there are usually 1 to 2 times the unqualified particles of the finished product to return to the system. It is easy to be entrained by exhaust gas, difficult to recycle, resulting in pipeline blockage, fine powder particles brought into the atmosphere will also cause environmental pollution, and the loss of raw materials will also increase accordingly
[0004] Although the extrusion granulation process has also been promoted in small-scale manufacturers, due to the poor appearance, irregularity and rough surface of the product granules, the market share of the product in the compound fertilizer market is not high, and the extrusion of production equipment High component wear rate, high replacement frequency, high cost and maintenance costs

Method used

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  • Preparation method for particle compound fertilizer
  • Preparation method for particle compound fertilizer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] refer to figure 1 As shown in the process flow of the preparation method of the compound fertilizer of the present invention, the method of the present invention is to make the basic fertilizer and filler after the batching are humidified, heated, and mixed into a plastically enhanced material containing higher moisture or higher temperature , granulated by extrusion machinery to make granular materials, the surface of the granular materials is rounded, and the rounded materials are dried, cooled and screened to make granular compound fertilizer products.

[0038] The raw material composition of entering device is as follows:

[0039] serial number

Types of basic fertilizers and fillers

Feed amount

unit

1

Urea (N: 46%)

1.37

t / h

2

Ammonium chloride (N: 23.5%)

0.71

t / h

3

Monoammonium Phosphate (N: 11% P 2 o 5 : 44%)

2.41

t / h

4

Potassium Chloride (K 2 O>60%)

1...

Embodiment 2

[0050] The preparation method of the compound fertilizer is the same as in Example 1, but the raw material composition and extrusion equipment used are changed.

[0051] The composition of raw materials into the system is as follows:

[0052] serial number

Types of basic fertilizers and fillers

Feed amount

unit

1

Ammonium sulfate (N: 20%)

3.58

t / h

2

Monoammonium Phosphate (N: 11%P 2 o 5 : 44%)

1.21

t / h

3

Ordinary calcium superphosphate (P 2 o 5 : 15%)

1.18

t / h

4

Potassium sulfate (K 2 O>50%)

1.13

t / h

[0053] Product specification: N-P 2 o 5 -K 2 O=12-10-8.

[0054] Hourly product output: 7 tons / hour.

[0055] The granulation equipment used: roller extrusion.

[0056] Moisture content of materials entering the extruder: 5% to 12%, mixed and humidified with a twin-shaft mixer.

[0057]Material temperature into the extruder: room temperature.

...

Embodiment 3

[0063] The preparation method of the compound fertilizer is the same as in Example 1, but the raw material composition and extrusion equipment used are changed.

[0064] The composition of raw materials into the system is as follows:

[0065] serial number

Types of basic fertilizers and fillers

Feed amount

unit

1

Ammonium chloride (N: 23.5%)

1.25

t / h

2

Diammonium Phosphate (N: 18%P 2 o 5 : 46%)

0.62

t / h

3

Ordinary calcium superphosphate (P 2 o 5 : 15%)

0.81

t / h

4

Potassium Chloride (K 2 O>60%)

0.67

t / h

5

Bentonite

0.75

t / h

[0066] Product specification: N-P 2 o 5 -K 2 O=10-10-10.

[0067] Hourly product output: 4 tons / hour.

[0068] The granulation equipment used: wheel roller molding.

[0069] Moisture content of materials entering the extruder: 5% to 12%, mixed and humidified with a twin-shaft mixer.

[0070] Material...

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Abstract

The invention relates to a preparation method for a particle compound fertilizer. The method comprises the following steps of: wetting or heating and mixing a basic fertilizer and a filler to obtain a plastically-enhanced material with high moisture content or high temperature; preparing a mixed material into uniform particles through extruding machinery; rounding the surfaces of particle materials; drying (e.g., the step can be eliminated when the temperature for preparing the particle materials is high); and cooling and sieving to obtain the particle compound fertilizer. Compared with the conventional extruding method, the method has the advantage that: abrasion on extruding equipment is reduced. Compared with the conventional agglomerating method, the method has the advantages that: material returning multiple in a production process can be reduced, and production energy consumption and production cost are lowered. Product particles are uniform, are round in appearance, and have high pressure resistance and agglomeration resistance. In production process, waste emission is reduced, and the field operation environment is remarkably improved.

Description

technical field [0001] The invention relates to a preparation method of chemical fertilizer, more precisely, relates to a preparation method of granular compound fertilizer. Background technique [0002] At present, the granulation methods of secondary processing of basic fertilizers to produce granular compound fertilizers generally include extrusion method, pellet method and melt method. [0003] Agglomerate production process is a relatively common compound fertilizer production method at present. The main processing steps of this method are: mixing of raw materials → mixing of raw materials and returned materials → drum or disc granulation → drying → cooling → screening → finished product. Due to the limitations of the granulation method of the agglomeration method, in the screening process, there are usually 1 to 2 times the unqualified particles of the finished product to return to the system. It is easy to be entrained by exhaust gas, difficult to recycle, causing pi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C05G3/00
Inventor 段立松张伟
Owner SHANGHAI RES INST OF CHEM IND
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