Production technique of three-dimensional curly hollow polyester staple fibers

A polyester staple fiber and production process technology, applied in the field of polyester staple fiber production process, can solve the problems of uneven quality of recycled PET materials, many non-polyester plastic impurities and moisture, and the influence of spinning quality, etc., to achieve a good three-dimensional Styling and Volume, Improved Stability, Curl Perfection and Stabilizing Results

Inactive Publication Date: 2012-06-27
HANGZHOU BEST CHEM FIBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the uneven quality of recycled PET materials, their intrinsic viscosity and melting point are very different from those of polyester chips processed from raw materials, and they also contain more non-polyester plastic impurities and moisture, resulting in poor spinning quality. Serious impact
[0006] Limited by the production process, although the three-dimensional crimped hollow polyester fiber currently on the market has good compression resilience, its thermal stability is not good. After high-temperature dyeing or heat setting treatment in post-processing, its crimp effect will become worse
[0007] In addition, the current three-dimensional crimped hollow polyester fiber has a single function, and it is easier to breed bacteria, leading to the spread of diseases

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] The production process of the three-dimensional crimped hollow polyester staple fiber of the present invention adopts recycled PET material as a raw material, and the specific steps are as follows:

[0053] (1) Pre-treatment: The recovered recycled PET material is washed with lye in sequence, decontaminated by de-alkali liquid in the centrifuge, automatically removed by the floating material separator, discharged from the ribbon washing machine, rinsed by the spray washing machine and then extracted. Pretreatment of material, centrifuge dehydration, conveyor belt delivery to pick table, pick table for manual material picking, pick out impurities, and then weigh and pack;

[0054] (2) Drum drying: Dry the treated regenerated PET material with a vacuum drum dryer for 9.5 hours, the drying temperature of the vacuum drum dryer is 170°C, and the drying is completed when the measured water content is 150ppm;

[0055] (3) Melt spinning: send the dried recycled PET material int...

Embodiment 2

[0066] The production process of the three-dimensional crimped hollow polyester staple fiber of the present invention adopts recycled PET material as a raw material, and the specific steps are as follows:

[0067] (1) Pre-treatment: The recovered recycled PET material is washed with lye in sequence, decontaminated by de-alkali liquid in the centrifuge, automatically removed by the floating material separator, discharged from the ribbon washing machine, rinsed by the spray washing machine and then extracted. Pretreatment of material, centrifuge dehydration, conveyor belt delivery to pick table, pick table for manual material picking, pick out impurities, and then weigh and pack;

[0068] (2) Drum drying: Dry the treated regenerated PET material with a vacuum drum dryer for 10 hours, the drying temperature of the vacuum drum dryer is 180°C, and the drying is completed when the measured water content is 120ppm;

[0069] (3) Melt spinning: send the dried recycled PET material into...

Embodiment 3

[0080] The production process of the three-dimensional crimped hollow polyester staple fiber of the present invention adopts recycled PET material as a raw material, and the specific steps are as follows:

[0081] (1) Pre-treatment: The recovered recycled PET material is washed with lye in sequence, decontaminated by de-alkali liquid in the centrifuge, automatically removed by the floating material separator, discharged from the ribbon washing machine, rinsed by the spray washing machine and then extracted. Pretreatment of material, centrifuge dehydration, conveyor belt delivery to pick table, pick table for manual material picking, pick out impurities, and then weigh and pack;

[0082] (2) Drum drying: Dry the treated regenerated PET material with a vacuum drum dryer for 10 hours, the drying temperature of the vacuum drum dryer is 175°C, and the drying is completed when the measured water content is 150ppm;

[0083] (3) Melt spinning: send the dried recycled PET material into...

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Abstract

The invention discloses a production technique of three-dimensional curly hollow polyester staple fibers, wherein the production technique comprises the steps of: utilizing regenerative PET material as raw material; sequentially performing the following procedures to obtain a finished product: pre-treating, drum drying, melting spinning, cooling forming, winding, stretching, curling, oiling, cutting and heat setting, wherein the drum drying duration is 9.5-10.5 h, a spinneret plate in the melting spinning procedure is three-dimensional hollow helical, the cross section of a spinneret orifice is a sealed space formed by sealing the circular arcs of two concentric circles, the temperatures of the threaded rod of a threaded rod extruding machine and the box body of a spinning box are 265-275 DEG C; a circular air blowing asymmetrical cooling forming mode is utilized, the circular blowing blast temperature is 20-24 DEG C, and the circular blowing wind speed is 4.7-5.7 m / s; the total stretching fold is 2.5-2.7 folds, the main curling pressure of a curling wheel is 0.05-0.1 MPa, and no backpressure exists; the heat setting temperature is 175-180 DEG C, and the heat setting duration is 10-14 min. The production technique of the invention has the advantages of saving the cost and protecting the environment, and the prepared finished product not only has good three-dimensional configuration and bulkiness, but also has better thermal stability.

Description

technical field [0001] The invention relates to a production process of polyester staple fiber, in particular to a production process of three-dimensional crimped hollow polyester staple fiber. Background technique [0002] Polyester (that is, polyester fiber) is an important variety of synthetic fibers, and it is an important textile raw material. The polyester staple fiber obtained by crimping polyester has good heat retention and high cost performance, and is suitable for filling materials such as bedding, defensive clothing, toys, and clothing cloth. [0003] However, the polyester staple fiber produced by the traditional production process is curled by the traditional mechanical crimping method, and has only a two-dimensional zigzag crimp. It has no inherent crimping characteristics, and the crimping fastness is poor. It cannot fully adapt to the requirements of wadding fiber filling materials and special wool-like products. [0004] The three-dimensional crimped holl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F6/84D01F11/08D06M15/643D06M13/46D01D5/08D01D5/088D01D5/12D01D5/096D01D5/22D01D5/24D01D1/00D01D1/04D01D10/02
Inventor 魏燕琼於俊杰邵建农丁益萍徐红波李明刚孙志超王莉君
Owner HANGZHOU BEST CHEM FIBER
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