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Aqueous PU (Poly Urethane) synthetic leather and manufacture method thereof

A manufacturing method and technology for synthetic leather, applied in the field of water-based PU synthetic leather and its manufacturing, can solve the problems of waste water and waste gas being time-consuming and labor-intensive, prone to fire, environmental pollution, etc., and achieve a simple and clear manufacturing process, good extraction resistance, and breathability. good effect

Inactive Publication Date: 2012-07-25
YIXING XINGUANG SYNTHETIC LEATHER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the manufacturing process of known artificial synthetic leather, no matter base material or the manufacture of face skin all used a large amount of solvents, and it can cause serious environmental pollution, contains dimethylformamide (being called for short DMF) as in the solvent used in wet synthetic leather, can Absorption through the skin or inhalation through the lungs can cause poisoning. It is a listed toxic chemical. According to regulations, the factory must be equipped with equipment for gas collection, water washing and waste gas treatment. The factory and the government must also monitor and record the treatment process at any time. Therefore, the treatment of waste water and waste gas is time-consuming and laborious, and a little carelessness will cause serious pollution consequences
[0003] Another dry synthetic leather manufacturing process is the use of resin coating method, which uses methyl ethyl ketone (referred to as MEK) can cause acute toxic hepatitis in the human body, and xylene is highly flammable and can be easily burned by heat, sparks, etc. , the flame is ignited, it is easy to cause a fire, and it will pollute the air and water.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: water-based PU synthetic leather comprises a base cloth layer, and on the base cloth layer, a water-based PU foam layer is coated; the water-based PU foam layer is laid on the base cloth layer by a roller; the The manufacture method of the water-based PU synthetic leather, take 100 parts of water-based PU resin, 1 part of water, 1 part of fiber powder, stir for 10 minutes under normal temperature and pressure, without vacuuming, at this time the mixing is completed; the mixing is put into beating Foaming machine, adjust the feeding amount of the slurry and the air intake of the foaming machine, according to the volume ratio of 1:1, to obtain the size of the required cells; put into the base cloth layer, heat the base cloth layer to 80°C, then iron the surface of the base cloth layer, and then go through deep layer feeding, and finally enter the oven; the temperature of the oven is controlled at 100°C, and the speed is controlled at 12 m / min according to the...

Embodiment 2

[0015] Embodiment 2: water-based PU synthetic leather, comprising a base cloth layer, coated with a water-based PU foam layer on the base cloth layer; the water-based PU foam layer is laid on the base cloth layer by a roller; the The manufacture method of the water-based PU synthetic leather, take 100 parts of water-based PU resin, 20 parts of water, 8 parts of fiber powder, stir for 15 minutes under normal temperature and pressure, without vacuuming, at this time the mixing is completed; the mixing is put into beating Foaming machine, adjust the feeding amount of the slurry and the air intake of the foaming machine, according to the volume ratio of 1:3, to obtain the size of the required cells; drop into the base cloth layer, heat the base cloth layer to 80°C, then iron the surface of the base cloth layer, and then go through deep feeding, and finally enter the oven; the temperature of the oven is controlled at 100°C, and the speed is controlled at 3 meters per minute accordin...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention relates to an aqueous PU (Poly Urethane) synthetic leather and a manufacture method thereof. The aqueous PU synthetic leather comprises a base cloth layer, wherein the base cloth layer is coated with an aqueous PU foaming layer. The manufacture method for the aqueous PU synthetic leather comprises the following steps: preparing slurry, and putting the slurry into a foaming machine; regulating the ratio of the slurry and air inflow to determine the size of a required bubble hole; adding the base cloth; and finishing processing the aqueous PU synthetic leather by the working procedures of heating, ironing, loading, sending into an oven. The synthetic leather manufactured with the manufacture method has the advantages of good air permeability, excellent extraction resistance, yellowing resistance, ultraviolet radiation resistance, ageing resistance, mildewing resistance, hydrolysis resistance, cold and bending resistance, high abrasive resistance, simple and clear manufacture technology and obvious energy-saving and consumption reduction effect, and the fire resistance reaches the international advanced standard.

Description

technical field [0001] The invention relates to a synthetic leather and a manufacturing method thereof, in particular to a water-based PU synthetic leather and a manufacturing method thereof. Background technique [0002] At present, synthetic leather products have gradually become a popular trend in the future. Synthetic leather has been widely used in the production of luggage, clothing, footwear, car interiors and other products. In the manufacturing process of known artificial synthetic leather, no matter base material or the manufacture of face skin all used a large amount of solvents, and it can cause serious environmental pollution, contains dimethylformamide (being called for short DMF) as in the solvent used in wet synthetic leather, can Absorption through the skin or inhalation through the lungs can cause poisoning. It is a listed toxic chemical. According to regulations, the factory must be equipped with equipment for gas collection, water washing and waste gas tr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/14
Inventor 芮小平芮渊芮轶于卓伟向以俊
Owner YIXING XINGUANG SYNTHETIC LEATHER
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