Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for clean production of saponin from Dioscorea zingiberensis C. H. Wright

A technology of clean production and saponin, which is applied in the field of clean production of turmeric saponin, can solve the problems of turmeric resource waste, increased difficulty in wastewater treatment, and reduced saponin extraction rate, so as to simplify production operations and production links, improve labor safety and Protection, easy control and effect achieved

Inactive Publication Date: 2012-09-12
LUXI XIAOYUAN BIOTECH
View PDF1 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Despite decades of development, due to the small scale and lack of funds of most saponin production enterprises, the traditional process of "natural fermentation-acidolysis-extraction of saponin" is still used to produce saponin. Although this traditional production process is relatively simple to operate , easy to produce, but there are many problems: in the hydrolysis process of turmeric acid, due to the interference of starch and cellulose, saponin cannot be fully hydrolyzed, thereby causing the extraction rate of saponin to be greatly reduced; when carrying out gasoline solvent extraction, resulting in oil solubility Impurities enter the product, causing the saponin product to have a low melting point and tend to turn yellow during storage, and more colloidal mother liquor will be produced; the hydrolysis of starch and cellulose will greatly increase the amount of acid used in the production process and the organic content of wastewater, resulting in Environmental pollution, increased difficulty in wastewater treatment, and turmeric resources are also greatly wasted, with high cost and low yield. At the same time, acid hydrolysis brings a large amount of sewage, which has a great impact on the environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0013] Example: Take 500 kg of dried turmeric, crush it to ≥90% through a 20-mesh sieve, add 1600 L of 85% ethanol, extract three times, each time for 1.5 hours; concentrate the turmeric extract three times to recover ethanol until it has no alcohol smell, that is, the volume of the concentrated solution 250L; put the concentrated solution in an enamel reaction kettle, use yeast + glucoamylase special microorganisms at a temperature of 35-50°C, ferment at a constant temperature for 8-20 hours, then add 75L hydrochloric acid, hydrolyze at 80°C for 2 hours, and transform Filtrate the final solution to obtain crude saponin. The crude saponin is heated and dissolved with petroleum ether, then cooled for crystallization and recrystallization, and left to stand for 8-12 hours, then filtered, and recrystallized until the crystal color is white, and finally the crystal is vacuum-dried 12.1kg of the finished product was obtained, and the saponin was tested as qualified.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for clean production of saponin from Dioscorea zingiberensis C. H. Wright. The method comprises the following steps of crushing a dry raw material of Dioscorea zingiberensis C. H. Wright, sieving the powder of Dioscorea zingiberensis C. H. Wright by a sieve of 20 meshes, carrying out methanol or ethanol extraction, carrying out concentration recovery of methanol or ethanol from the extract until an alcohol smell does not exist, putting the extract treated by the previous step into a container, carrying out microbial constant-temperature fermentation, adding hydrochloric acid or sulfuric acid into the container for acid hydrolysis, filtering to obtain crude saponin, carrying out crystallization and recrystallization of the crude saponin by petroleum ether, and carrying out vacuum drying to obtain a finished product. The method for clean production of saponin from Dioscorea zingiberensis C. H. Wright has the advantages of high yield, good color and good quality of saponin, and no pollution.

Description

technical field [0001] The invention relates to a method for cleaning and producing saponin with turmeric. Background technique [0002] At present, most diosgenin manufacturers in my country adopt the direct acid hydrolysis process to produce diosgenin initiated by Rothrok, but the direct acid hydrolysis method can only extract about 1 / 4 of diosgenin. Despite decades of development, due to the small scale and lack of funds of most saponin production enterprises, the traditional process of "natural fermentation-acidolysis-extraction of saponin" is still used to produce saponin. Although this traditional production process is relatively simple to operate , easy to produce, but there are many problems: in the hydrolysis process of turmeric acid, due to the interference of starch and cellulose, saponin cannot be fully hydrolyzed, thereby causing the extraction rate of saponin to be greatly reduced; when carrying out gasoline solvent extraction, resulting in oil solubility Impu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C12P33/20
Inventor 于华忠印家媛
Owner LUXI XIAOYUAN BIOTECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products