Iron-based cored wire including amorphous phase abrasion-resistant and corrosion-resistant coating prepared by utilizing electric arc spraying and preparation method of coating

A technology of powder core wire material and arc spraying, which is applied in the direction of coating, metal material coating process, fusion spraying, etc., can solve the problems that are not suitable for engineering applications, the brittleness of amorphous coatings, etc., and achieve good electrochemical resistance Good corrosion resistance, good wear resistance, and high coating hardness

Inactive Publication Date: 2013-02-13
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The problem to be solved by the present invention is to overcome the disadvantages of the traditional amorphous coating being brittle and unsuitable for engineering applications, and to provide an iron-based powder core wire material for arc spraying to prepare an amorphous phase wear-resistant and corrosion-resistant coating. The arc spraying coatin

Method used

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  • Iron-based cored wire including amorphous phase abrasion-resistant and corrosion-resistant coating prepared by utilizing electric arc spraying and preparation method of coating
  • Iron-based cored wire including amorphous phase abrasion-resistant and corrosion-resistant coating prepared by utilizing electric arc spraying and preparation method of coating
  • Iron-based cored wire including amorphous phase abrasion-resistant and corrosion-resistant coating prepared by utilizing electric arc spraying and preparation method of coating

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Embodiment 1

[0033] According to the atomic percentage of each element in the powder core wire material: Cr: 15at.%; P: 4at.%; Si: 9at.%; C: 2at.%; Fe and unavoidable impurities: balance; filling rate: 32%, Rolled powder core wire. Process parameters used for coating preparation: voltage 25-30V; current 180-200A; spraying distance 190mm; compressed air pressure 0.4-0.5MPa.

Embodiment 2

[0035] According to the atomic percentage of each element in the powder core wire material: Cr: 15at.%; P: 4at.%; Si: 9at.%; C: 2at.%; Fe and unavoidable impurities: balance; filling rate: 34%, Rolled powder core wire. Process parameters used for coating preparation: voltage 30-34V; current 200-220A; spraying distance 200mm; compressed air pressure 0.5-0.6MPa.

Embodiment 3

[0037] According to the atomic percentage of each element in the powder core wire material: Cr: 20at.%; P: 10at.%; Si: 12at.%; C: 2at.%; Fe and unavoidable impurities: balance; filling rate: 32%, Rolled powder core wire. Process parameters used for coating preparation: voltage 25-30V; current 180-200A; spraying distance 190mm; compressed air pressure 0.4-0.5MPa.

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Abstract

The invention discloses an iron-based cored wire including an amorphous phase abrasion-resistant and corrosion-resistant coating prepared by utilizing electric arc spraying and a preparation method for the coating, and belongs to the field of the thermal spraying in the material processing engineering. Steel band materials for manufacturing a wire casing are stainless steel bands, and the filling rate of the cored wire is from 32% to 34%. The cored wire comprises the following elements in percentage by atoms: 15 to 26 at.% of Cr, 4 to 14 at.% of P, 9 to 18 at.% of Si and 2 to 4 at.% of C. The preparation method for the coating comprises the steps as follows: pre-grinding a matrix surface by using 180 meshes of sand paper and carrying out a blasting treatment on the matrix surface by using 60 meshes of brown aluminium oxide, thereby obtain the cored wire; and preparing the coating by using the electric arc spraying process, wherein the voltage in the spraying process is from 25V to 34V, the current is from 180A to 220A, the spraying distance is from 190mm to 210mm, and the compressed air pressure is from 0.4 Mpa to 0.6 Mpa. The prepared amorphous phase coating has the characteristics high hardness, good abrasion-resistant and corrosion-resistant performance and excellent mechanical performance.

Description

technical field [0001] The invention belongs to the field of thermal spraying in material processing engineering, and is an iron-based powder core wire material used for arc spraying to prepare an amorphous wear-resistant and corrosion-resistant coating. The invention is mainly used in anti-corrosion, anti-wear, etc. various industrial fields. Background technique [0002] Most of the mechanical parts are made of metal materials, which will cause wear due to the interaction of the surface of the matching parts during use; the metal surface of the parts will be corroded due to chemical or electrochemical effects due to the influence of the atmosphere. With the development of modern industry and science and technology, mechanical parts often work under extremely complex and harsh conditions, and a large number of mechanical equipment are often damaged due to wear or corrosion. [0003] Amorphous alloys play an important role in high-tech fields such as aerospace devices, prec...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C38/36C23C4/12C23C4/06C23C4/131
Inventor 贺定勇周正李冉蒋建敏赵秋颖崔丽王智慧李晓延
Owner BEIJING UNIV OF TECH
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