Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Preparation process of nickel-coated silicon carbide powder for surface enhancement of impression of hot forging mold

A silicon carbide powder and surface strengthening technology, applied in metal material coating process, liquid chemical plating, coating and other directions, can solve the problems of difficult industrial scale production, easy decomposition and application of plating solution, difficult reaction control, etc. The effect of purchasing, the surface of the cavity surface is dense, and the coating layer is dense and uniform

Inactive Publication Date: 2013-02-27
WUHAN UNIV OF TECH
View PDF4 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The physical method is represented by vapor phase deposition. However, for silicon carbide powder, it is firstly difficult to suspend in the reaction chamber, secondly, the thickness of the coating is small, and thirdly, the cost is high, so it is difficult to realize industrial scale production
[0005] The main chemical method is electroless plating, which is simple and easy to operate, low in cost, and easy to produce on a large scale. However, it is difficult to apply because of the uncontrollable reaction and the easy decomposition of the plating solution.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation process of nickel-coated silicon carbide powder for surface enhancement of impression of hot forging mold
  • Preparation process of nickel-coated silicon carbide powder for surface enhancement of impression of hot forging mold
  • Preparation process of nickel-coated silicon carbide powder for surface enhancement of impression of hot forging mold

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] The treatment process of the pretreated silicon carbide powder is:

[0031] 1) First use 6% NaOH solution to ultrasonically degrease the silicon carbide powder, then neutralize it with dilute hydrochloric acid, and then ultrasonically clean it with deionized water;

[0032] 2) Then use 5wt% HF solution to etch for 5min to roughen, so that the particle surface of silicon carbide powder is rough, so as to improve the bonding force between the coating and the substrate. After roughening, rinse with deionized water and dry at 80°C;

[0033] 3) For sensitization treatment, use 10% SnCl 2 The hydrochloric acid solution impregnated the dried silicon carbide powder for 5 minutes, and the sensitization solution was recovered after vacuum filtration, and the silicon carbide powder was washed with water to form a gel layer on the surface, and divalent tin ions were adsorbed in the gel layer. reductive;

[0034] 4) After the sensitization treatment, the silicon carbide powder is...

Embodiment 2

[0040] Adjust the pH value of the filtered plating solution in Example 1 to 4.6, set the plating temperature to 90°C, and perform plating with the silicon carbide powder loading ratio after pretreatment at 20g / L. After 55 minutes, the plating solution appears A large number of bubbles and become turbid, the phenomenon is the same as in Example 1, and the obtained coating layer is also dense and uniform, and the plating can still be carried out normally until the third plating is repeated, and there is no reaction in the fourth plating. After adding 10g / L of nickel sulfate as the main salt and 10g / L of sodium hypophosphite as the reducing agent, the plating solution returns to the normal plating state.

[0041]

Embodiment 4

[0045] The pH of the plating solution filtered in Example 3 is adjusted to pH4.8, the loading ratio is 25g / L, the temperature is set at 90°C, and the plating is carried out again. After 30 minutes, the same phenomenon as in Example 3 is observed. The coating quality is poor and the plating solution is unstable. After continuing to filter, carry out plating for the third time and there is no reaction, and the plating solution is invalid. It shows that the amount of stabilizer added is unreasonable, the stability of the plating solution is poor, and it is easy to fail quickly.

[0046]

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Login to View More

Abstract

The invention relates to a preparation process of nickel-coated silicon carbide powder for the surface enhancement of an impression of a hot forging mold. The preparation process comprises the following steps of: putting pretreated silicon carbide powder in a chemical nickel-plating device to carry out plating, wherein the formula of plating solution is as follows: the nickel sulfate as a main salt is 30g / L, the sodium hypophosphite as a reducing agent is 30g / L, a complexing agent adopts 20g / L malic acid and 20g / L sodium succinate, thiourea as a stabilizing agent is 1.5-2.5mg / L, the loading rate of the pretreated silicon carbide powder is 20-25g / L, the plating temperature is 85-90 DEG C, the pH value of the plating solution is 4.0-4.8 in the plating process by refilling 5%NaOH solution, and then the nickel-coated silicon carbide powder can be obtained. The preparation process has the beneficial effects that the reaction speed is fast, the cost is low, the coating quality is good and the coating layer is compact and uniform; the service cycle of plating solution is long; the bonding performance with other metal bonding phases when the nickel-coated silicon carbide powder is used for the surface enhancement of the impression is good, and the surface-enhanced layer of the impression is compact.

Description

technical field [0001] The invention belongs to the technical field of surface modification of ceramic powder, and in particular relates to a preparation process of nickel-coated silicon carbide powder for strengthening the surface of a cavity of a hot forging die. technical background [0002] Silicon carbide is considered to be one of the most promising materials in the field of semiconductor materials because of its excellent performance. At the same time, silicon carbide, as a ceramic material, has high strength, high hardness, wear resistance, corrosion resistance, low thermal expansion coefficient, High thermal conductivity and other advantages have also been widely used in the field of metal-ceramic composite materials, and have become one of the research hotspots in the field of new materials. The hot forging die is a kind of important forming equipment, which is used to forcibly form the hot metal blank. Its service environment is very harsh. In addition to bearing ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C23C18/36C04B35/628C23C4/10C23C4/06
Inventor 黄尚宇何鹏胡建华王华昌冯飞雷雨
Owner WUHAN UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products