Centrifugal high-carbon, high-boron and high-speed steel composite roller shell and fabrication method of combined roller of composite roller shell

A technology of centrifugal compounding and manufacturing method, applied in the direction of rolls, metal rolling, manufacturing tools, etc., can solve the problems of low energy consumption, difficult to control temperature drop, segregation of the interface between inner and outer layers, etc., to improve the service life and material utilization rate. Effect

Active Publication Date: 2013-03-13
JIANGSU GONGCHANG ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The invention has the advantages of low energy consumption and short heat treatment cycle, but its disadvantages are that problems such as segregation and poor interface bonding between inner and outer layers are prone to occur during the casting process of the roll, which affects the quality and service life of the roll.
Chinese patent CN101439351A "A manufacturing method of centrifugal casting high-boron high-speed steel composite roll" After the high-speed steel liquid is cooled by an inclined cooling plate, it is poured into the high-speed rotating metal mold on the centrifuge, and water is sprayed to cool the mold during the pouring process , then centrifugally cast the middle layer, and finally cast steel or alloy ductile iron in the core of the roll under static conditions to obtain a high-boron high-speed steel composite roll. The high-boron high-speed steel composite roll of the invention has a fine outer structure and no eleme

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0015] Example 1, the material composition of the outer layer of the centrifugal composite high carbon high boron high speed steel composite roller sleeve is C1.5, Si0.9, Mn0.8, P<0.03, S<0.03, Cr5.0, Ni0.75, Mo2. 0, W1.5, Nd0.5, V5.0, Ti1.5, B0.5, N0.12, the balance is Fe. The molten steel is melted, and after the composition in front of the furnace is qualified, the temperature of the molten steel is increased to 1620°C, aluminum and silicon calcium are added for deoxidation, and then out of the furnace. The material composition of the inner layer of the centrifugal composite high-carbon high-boron high-speed steel composite roller sleeve is C1.3, Si2.0, Mn0.6, Cr0.4, Ni0.4, Mo0.3, the balance is Fe, and the composition before the furnace is qualified. After that, the temperature of the molten steel is raised to 1590°C and waits for tapping. During the tapping process, calcium silicon, ferrosilicon and aluminum are added to the molten steel for deoxidation, deterioration and ...

Example Embodiment

[0019] Example 2, the composition of the outer layer of the centrifugal composite high-speed steel composite roller ring is C1.7, Si0.8, Mn0.6, P<0.03, S<0.03, Cr8.2, Ni1.0, Mo4.0, W0. 5. Nd1.3, V4.0, Ti1.1, B1.5, N0.15, the balance is Fe, the temperature of the molten steel is raised to 1600℃, aluminum and silicon calcium are added for deoxidation, and then out of the furnace. The material composition of the inner layer of the centrifugal composite high-speed steel composite roll ring is C1.72, Si1.1, Mn0.72, Cr1.35, Ni0.9, Mo0.6, and the balance is Fe. After the composition of the furnace is qualified, the steel The temperature of the liquid rises to 1580°C and waits for tapping. During the tapping process, calcium silicon, ferrosilicon and aluminum are added to the molten steel for deoxidation, deterioration and inoculation. After the operation is completed, it waits for pouring.

[0020] Centrifugal composite casting high-speed steel composite roll ring, the outer layer casti...

Example Embodiment

[0023] Example 3, the material composition of the outer layer of the centrifugal composite high carbon high boron high speed steel composite roller sleeve is C2.1, Si1.2, Mn0.67, P<0.03, S<0.03, Cr10, Ni0.5, Mo3.7, W2.0, Nd2.0, V6.0, Ti0.5, B2.0, N0.05, the balance is Fe. Raise the temperature of molten steel to 1610°C, add aluminum and silicon calcium for deoxidation, and then out of the furnace. The material composition of the inner layer of the centrifugal composite high-carbon high-boron high-speed steel composite roller sleeve is C2.0, Si1.5, Mn0.8, Cr1.5, Ni1.5, Mo0.2, the balance is Fe, and the composition before the furnace is qualified. Afterwards, the temperature of the molten steel is raised to 1600°C to wait for tapping. During the tapping process, calcium silicon, ferrosilicon and aluminum are added to the molten steel for deoxidation, deterioration and inoculation. After the operation is completed, it will wait for pouring.

[0024] Centrifugal composite casting of...

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PUM

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Abstract

The invention discloses a centrifugal high-carbon, high-boron and high-speed steel composite roller shell and belongs to the technical field of casting. An outer layer of the roller shell is made of a high-carbon, high-boron and high-speed steel material; an inner layer of the roller shell is made of graphitic steel; good metallurgical bonding is achieved by centrifugal casting; an appropriate heat treatment process is adopted for property improvement on the high-carbon, high-boron and high-speed steel composite roller shell; a high-carbon, high-boron and high-speed steel combined roller is fabricated by a hot charging method; the high-carbon, high-boron and high-speed steel composite roller shell can be replaced after being abraded; and the cyclic utilization of a roller shaft is achieved. Compared with a high-speed steel roller by centrifugal casting, the material utilization ratio is increased by more than 30%, and the service life is prolonged by more than 20%.

Description

technical field [0001] The invention belongs to the field of casting technology, and relates to a centrifugal composite high-carbon, high-boron high-speed steel composite roll sleeve and a method for manufacturing the hot-packed combined roll, which is suitable for high-quality special steel bar and wire rolling mills. Background technique [0002] High-boron high-speed steel rolls are developed on the basis of high-speed steel rolls by adding an appropriate amount of boron to high-speed steel. Adding an appropriate amount of boron to high-speed steel, on the one hand, can partially replace precious alloy elements such as tungsten, molybdenum, and vanadium in high-speed steel rolls, and reduce the production cost of high-speed steel rolls; Compounds that can significantly improve the wear resistance of high-speed steel rolls. The use of high-boron high-speed steel in roll production is of great significance for reducing roll production costs and improving the surface qualit...

Claims

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Application Information

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IPC IPC(8): B22D13/02C22C38/56C22C38/54C22C38/44C21D9/00B21B27/03
Inventor 邵黎军邵顺才申国庆潘献波葛轶强储恩杰陈先锋吴东林
Owner JIANGSU GONGCHANG ROLL
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