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A scour-resistant carbon-free long-life submerged nozzle and its preparation process

A long-life, immersion-type technology, applied in the direction of manufacturing tools, casting equipment, metal processing equipment, etc., can solve problems such as explosion, gas supply instability, molten steel leakage, etc., to reduce the magnetic lattice dissimilarity, market demand Exuberant, reduce the effect of billet carburization

Active Publication Date: 2015-11-04
HENAN XIBAO METALLURGICAL MATERIALS GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the long-term production and use process, there are three prominent problems that often appear: 1. Due to the low porosity of the product, the high density and poor thermal shock resistance, the product will burst during the baking process before use in the steel factory; 2. Influenced by baking conditions, the gas supply is unstable, and the baking flame is sometimes large and sometimes small, which cannot meet the nozzle baking conditions and bursts; 3. In use, especially during the first steel pouring process of the first furnace If there is a large temperature contrast, the quality of the product is slightly poor or the nozzle is not baked well, it will burst or break, and a slight burst will cause the molten steel to leak from the wall of the nozzle, causing dangerous accidents

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] An erosion-resistant carbon-free long-life submerged nozzle, made of the following raw materials in parts by weight: corundum 46 23 parts, capacitor zircon mullite 23 parts, capacitor light-fired alumina 9 parts, silicon carbide 3 parts, metal silicon powder 2 parts, carbon black 0.6 parts, white corundum 10 parts. The corundum is fused dense corundum with a purity ≥ 99%. The purity of the metal silicon powder is ≥98.5% metal silicon powder.

[0018] The scour-resistant carbon-free long-life submerged nozzle includes the following ingredients: Ai 2 o 3 55 parts, SiO 2 5.0 parts, SiC 3.0 parts, ZrO 2 The percentage content is 30 parts.

[0019] The preparation process of the scour-resistant carbon-free long-life submerged nozzle of the present invention can be carried out according to the following steps:

[0020] a. Make the long nozzle matrix mud: weigh the corundum according to the ratio 、 Raw materials of capacitor zirconium mullite, capacitor light-fired al...

Embodiment 2

[0024] The scour-resistant carbon-free long-life submerged nozzle of the present invention is made of the following raw materials in parts by weight: 46.5 parts of corundum, 23.5 parts of capacitor zirconium mullite, 9.5 parts of capacitor light-fired alumina, 3.5 parts of silicon carbide, and metal silicon 2.5 parts of powder, 0.8 parts of carbon black, and 10.5 parts of white corundum. The corundum is fused dense corundum with a purity ≥ 99%. The purity of the metal silicon powder is ≥98.5% metal silicon powder.

[0025] The scour-resistant carbon-free long-life submerged nozzle includes the following ingredients: Ai 2 o 3 57.25 parts, SiO 2 5.9 parts, SiC 3.4 parts, ZrO 2 The percentage content is 32.2 parts.

[0026] The preparation process of the scour-resistant carbon-free long-life submerged nozzle in this example is basically the same as that in Example 1, the only difference being that in step b, the amount of solid resin and liquid resin added accounts for 9% ...

Embodiment 3

[0028] The scour-resistant carbon-free long-life submerged nozzle of the present invention is made of the following raw materials in parts by weight: corundum 47 24 parts, capacitor zirconium mullite 24 parts, capacitor light-fired alumina 10 parts, silicon carbide 4 parts, metal silicon powder 3 parts, carbon black 1.0 parts, white corundum 11 parts. The corundum is fused dense corundum with a purity ≥ 99%. The purity of the metal silicon powder is ≥98.5% metal silicon powder.

[0029] The scour-resistant carbon-free long-life submerged nozzle includes the following ingredients: Ai 2 o 3 59.5 parts, SiO 2 6.75 parts, 3.75 parts for SiC, ZrO 2 The percentage content is 34.5 parts.

[0030] The preparation process of the scour-resistant carbon-free long-life submerged nozzle in this example is basically the same as that in Example 1, the only difference being that in step b, the amount of solid resin and liquid resin added accounts for 10% of the total weight of raw mate...

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Abstract

The invention discloses an erosion-resistant carbon-free long-lifetime immersion type water gap, which is manufactured by adopting the following raw materials in parts by weight: 46 to 48 parts of corundum, 23 to 25 parts of electric fused zirconia mullite, 9 to 11 parts of electric fused light-roasted alumina, 3 to 5 parts of silicon carbide, 2 to 4 parts of silicon metal powder, 0.6 to 1.4 parts of carbon black and 10 to 12 parts of white corundum. The erosion-resistant carbon-free long-lifetime immersion type water gap disclosed by the invention is continuously cast in a furnace for 8 times, so problem of steel slab recarburization is reduced, the carbon content is less than 0.003 percent, the standard requirement of steel product quality is met and smooth conduction of continuous casting production is guaranteed; and the erosion-resistant carbon-free long-lifetime immersion type water gap is particularly suitable for smelting non-oriented silicon steel which is silicon iron soft magnetic alloy steel with low carbon content, and mainly achieves the effects of improving the resistance of a steel plate, reducing iron losses and decreasing magnetocrystalline anisotropy.

Description

technical field [0001] The invention belongs to the technical field of high-temperature functional ceramic materials for metallurgy, and particularly relates to an erosion-resistant carbon-free long-life submerged nozzle for smelting non-oriented silicon steel and a preparation process thereof. Background technique [0002] With the continuous improvement of smelting technology and the requirements of production and life, the quality index of functional refractory submerged nozzles is getting higher and higher in actual production. When pouring, the submerged nozzle is required to be resistant to erosion and corrosion, so as to prevent impurities such as carbon oxides, aluminum oxide, and silicon dioxide in the nozzle from polluting the purity of the molten steel, thereby affecting the quality and service life of the steel. In the long-term production and use process, there are three prominent problems that often appear: 1. Due to the low porosity of the product, the high de...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D41/54
Inventor 李书成李伟锋王英杰杨天亮葛建利王杰
Owner HENAN XIBAO METALLURGICAL MATERIALS GROUP
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