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Method for producing automobile valve cover or oil pan by using fiber reinforced modified polypropylene composite material

A technology of fiber reinforcement, production method, applied in the field of production of valve cover covers (oil pans)

Active Publication Date: 2013-04-03
北京国材汽车复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Existing bonnet cover (oil pan) products are usually made of glass fiber reinforced nylon material, while the existing technology has not used carbon fiber reinforced modified polypropylene material to prepare bonnet cover (oil pan)

Method used

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  • Method for producing automobile valve cover or oil pan by using fiber reinforced modified polypropylene composite material
  • Method for producing automobile valve cover or oil pan by using fiber reinforced modified polypropylene composite material
  • Method for producing automobile valve cover or oil pan by using fiber reinforced modified polypropylene composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Example 1: Production of Fiber Reinforced Modified Polypropylene Valve Cover for Automobiles

[0054] The implementation steps of this embodiment are as follows:

[0055] A. Production of fiber reinforced modified polypropylene blocks

[0056] Let the glass fiber reinforced modified polypropylene pellets be dried at a temperature of 95°C for 3.0 hours, then add the dried pellets into the barrel of an extruder sold by Coperion (Nanjing) Machinery Co., Ltd. The weight ratio of propylene pellets, polystyrene, toughening agent and compatibilizer is 100:18:20:6, add polystyrene, EPR toughening agent and acrylic acid compatibilizer into the barrel and mix well, then Add glass fiber and mix well, then turn on the extruder and carry out extrusion molding under the following temperature conditions:

[0057] The temperature control of the first barrel: 160℃ The temperature control of the second barrel: 255℃ The temperature control of the third barrel: ...

Embodiment 2

[0065] Example 2: Production of Fiber Reinforced Modified Polypropylene Valve Cover for Automobiles

[0066] The implementation steps of this embodiment are as follows:

[0067] A. Production of fiber reinforced modified polypropylene blocks

[0068] Let the polyester fiber-reinforced modified polypropylene pellets be dried at a temperature of 80°C for 4.0 hours, then add the dried pellets into the barrel of an extruder sold by Coperion (Nanjing) Machinery Co., Ltd. The weight ratio of propylene pellets, polystyrene, toughening agent and compatibilizer is 100:16:18:3, and polystyrene, EPDM toughening agent and maleic anhydride compatibilizer are added into the barrel, and then Add surface oxidation treatment carbon fiber and mix evenly, and described surface oxidation treatment carbon fiber adopts following method to obtain: carbon fiber is made of 15% KClO by weight 3 with 40%H 2 SO 4 In the liquid-phase oxidation treatment solution composed of an aqueous solution, the su...

Embodiment 3

[0075] Example 3: Production of fiber-reinforced modified polypropylene oil pan for automobiles

[0076] The implementation steps of this embodiment are as follows:

[0077] A. Production of fiber reinforced modified polypropylene blocks

[0078] Let the nylon fiber reinforced modified polypropylene pellets be dried at a temperature of 120°C for 1.0h, then add the dried pellets to the barrel of the injection molding machine sold by Ningbo Haitian Plastic Machinery Group Co., Ltd., and then press the polypropylene pellets , the weight ratio of polystyrene, toughening agent and compatibilizer is 100:25:16:4, add polystyrene, SBS toughening agent and maleimide compatibilizer in described barrel, then add The polyester fiber material is mixed evenly, and the amount of the polyester fiber material is 28% of the total weight of polypropylene pellets, polystyrene, SBS toughening agent, maleimide compatibilizer and polyester fiber material; then open the injection molding machine In...

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PUM

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Abstract

The invention relates to a method for producing an automobile valve cover or oil pan by using a fiber reinforced modified polypropylene composite material. The method comprises the steps of: producing a fiber reinforced modified polypropylene block by using an extruder, pressing and machining, or also comprises the steps of producing a roughly-produced valve cover or oil pan by using an injection molding machine and machining. The valve cover provided by the invention has the advantages of high temperature and corrosion resistance, high strength, heat ageing resistance and the like, and is low in noise compared with a metal valve cover. The method provided by the invention is simple and easy to operate, is little in investment, and has good economic benefits and good market prospects.

Description

【Technical field】 [0001] The invention belongs to the technical field of manufacturing and processing of auto parts. More specifically, the invention relates to a method for the production of valve cover covers (oil pans) using fiber reinforced modified polypropylene composites. 【Background technique】 [0002] At present, the function of the bonnet cover is to position the valve stem to ensure the normal transmission and switch of the valve stem. At the same time, it has a sealing effect and has a certain strength to prevent the internal fluid from flowing out. Also do not see the patent application of fiber-reinforced plastic bonnet cover at present. CN201080010610 discloses an oil sump comprising a thermoplastic upper portion and a thermoplastic lower portion, each of which includes one or more ribs and joined as At least one rib of the upper portion is engaged to at least one rib of the lower portion. CN 01808595 discloses an oil sump module for an internal combustion ...

Claims

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Application Information

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IPC IPC(8): C08L23/12C08L25/06C08L23/16C08L53/02C08L23/08C08L51/06C08K7/14C08K9/02C08K7/06C08J5/04B29C43/02
Inventor 祝海峰王婧张小燕高国强高红梅陈光毛冯崔巧丽
Owner 北京国材汽车复合材料有限公司
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