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High creep rate vermicular graphite cast iron for internal combustion engine cylinder block and cylinder head and its manufacturing method

A technology of vermicular graphite cast iron and vermicularization rate, which is applied in the fields of casting, high vermicularity vermicular graphite cast iron and its manufacturing method, which can solve the problems of difficulty in obtaining vermicular graphite cast iron stably and difficulty in casting production, and achieve narrow crystallization range, Improved performance and service life, less shrinkage tendency

Active Publication Date: 2016-05-11
SHANDONG YUANTONG MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the difficulty in the casting production of compacted graphite cast iron, although some foundry manufacturers produce compacted graphite cast iron, it is difficult to stably obtain compacted graphite cast iron with high creeping rate

Method used

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  • High creep rate vermicular graphite cast iron for internal combustion engine cylinder block and cylinder head and its manufacturing method
  • High creep rate vermicular graphite cast iron for internal combustion engine cylinder block and cylinder head and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Use a medium frequency induction furnace with a capacity of 3 tons to smelt molten iron, use foundry pig iron (Z14 produced by Zhangdian Iron and Steel Plant) to produce vermicular graphite cast iron, use a direct reading spectrometer to quickly analyze the chemical composition of molten iron, and perform vermicular treatment by pouring method, casting pig iron electric furnace The S content in Zhongyuan molten iron is controlled at 0.025% to 0.045%, and the corresponding adding amount of vermicular agent is as follows:

[0030]

[0031] (data in the table are mass percentages)

[0032] In this embodiment, the sulfur content of the original molten iron is 0.027%, the added vermicular agent is 0.50% of the total material mass, and the inoculant is added in an amount of 0.6% SiFe75 and 0.2% SiCa of the total material mass.

[0033] Since there are many factors affecting vermicularization, the addition ratio of vermicularizing agent should be corrected in time according...

Embodiment 2

[0037] Use a medium frequency induction furnace with a capacity of 2 tons to smelt molten iron, use Z14 foundry pig iron produced by Jinan Gengchen Iron and Steel Factory to produce the recycled material of vermicular graphite cast iron, use direct-reading spectrometer to quickly analyze the chemical composition of molten iron, and perform vermicularization treatment by pouring method. In this embodiment, the sulfur content of the original molten iron is 0.03%, the added vermicular agent is 0.58% of the total material mass, and the inoculant is 0.6% SiFe75 and 0.2% SiCa of the total material mass.

[0038] The composition of the vermicular agent is: 11% rhenium; 4% magnesium; 1% calcium; 3% aluminum; 40% silicon;

[0039] Adopting the vermicular graphite cast iron manufacturing method of the present invention to produce the diesel engine cylinder head made of vermicular graphite cast iron material greatly improves the service life of the cylinder head, eliminates the phenomenon...

Embodiment 3

[0041] Use a medium frequency induction furnace with a capacity of 2 tons to smelt molten iron, use nodular cast iron, use a direct-reading spectrometer to quickly analyze the chemical composition of the molten iron, and perform vermicular treatment by pouring the bag method. In this embodiment, the sulfur content of the original molten iron is 0.037%, and the added vermicular The inoculant is 0.70% of the total material mass, and the inoculant is 0.6% SiFe75 and 0.2% SiCa of the total material mass.

[0042] The composition of the vermicular agent is: 10% rhenium; 5% magnesium; 2% calcium; 2% aluminum; 42% silicon;

[0043] Adopting the vermicular graphite cast iron manufacturing method of the present invention to produce the diesel engine cylinder head made of vermicular graphite cast iron material greatly improves the service life of the cylinder head, eliminates the phenomenon of fatigue cracks in the cylinder head during the warranty period of the diesel engine, and makes ...

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Abstract

The invention relates to vermicular graphite cast iron with a high rate of vermiculation of a combustion motor cylinder body and a cylinder cover and a preparation method, and belongs to the field of casting method. The vermicular graphite cast iron with the high rate of the vermiculation of the combustion motor cylinder body and the cylinder cover and the preparation method are characterized in that the vermicular graphite cast iron with the high rate of the vermiculation comprises the following chemical components: 3.4%-3.7% of carbon, 2.0%-2.5% of silicon, 0.5%-0.8% of manganese, 0%-0.08% of phosphorus and 0%-0.04% of sulphur, with the balance being iron. In a microscopic structure, a pearlite area accounts for 50%-70%, a ferrite area accounts for 30%-50%. The mechanical properties are as follows: strength of extension sigma b is more than or equal to 320 MPa to 400 MPa, ductility delta is 1%-4%, and hardness HB is 160-230. Due to the fact that molten iron component is near an eutectic point, scope of crystallization is narrow, liquidity is good, casting performance is good, the tendency of a casting shrinkage cavity and shrinkage porosity is little, a wholesome cylinder cover cast and wholesome cylinder body cast are easy to obtain, the service lives of the cylinder cover and the cylinder body are prolonged, certainly, the vermicular graphite cast iron with the high rate of the vermiculation of the combustion motor cylinder body and the cylinder cover and the preparation method play a pivotal role of the performance of improving the combustion motor and prolonging the service life of the combustion motor.

Description

technical field [0001] The invention relates to a high vermicular graphite cast iron for an internal combustion engine cylinder block and a cylinder head and a manufacturing method thereof, belonging to the field of casting methods. Background technique [0002] In the prior art, high-strength gray cast iron materials such as gray cast iron HT250 and gray cast iron HT300 are mostly used in the casting and production of cylinder blocks and cylinder heads of internal combustion engines. In actual use, gray iron cylinder heads and cylinder blocks often have thermal fatigue cracks, which is determined by the characteristics of gray cast iron. Since the elongation of gray iron is almost zero, the thermal shock resistance is poor. The tensile strength of vermicular graphite cast iron is higher than that of general high-strength gray cast iron, it has a certain elongation, and its fatigue resistance is better than that of general high-strength gray cast iron. However, due to the d...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C37/04C22C33/08
Inventor 周仕勇李兴华王运社
Owner SHANDONG YUANTONG MASCH CO LTD
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