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High-strength high-toughness winch nodular cast iron winding drum and casting method thereof

A hoist ball and high toughness technology, applied in the field of casting, can solve technical difficulties and other problems, and achieve the effects of good toughness, low production cost and high strength

Active Publication Date: 2014-11-12
SHANDONG HUIFENG CASTING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, its technical difficulty is very high, and it is necessary to ensure high surface quality and avoid defects such as shrinkage porosity, subcutaneous pores, and surface ash layer.

Method used

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  • High-strength high-toughness winch nodular cast iron winding drum and casting method thereof
  • High-strength high-toughness winch nodular cast iron winding drum and casting method thereof

Examples

Experimental program
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Effect test

Embodiment 2

[0043] A 10-ton electric furnace is used to smelt ductile iron reel materials for production Reel casting, the specific process steps are as follows:

[0044] 1) First use scrap steel, pig iron and ferrosilicon to heat and melt, adjust the composition before the furnace to pass, when the temperature of molten iron reaches 1479℃, remove slag, then add antimony, tin, vanadium nitrogen alloy and ferroniobium in sequence, keep warm for 2 minutes out of the oven.

[0045] 2) Place the light rare earth magnesium alloy and heavy rare earth magnesium alloy (the mass ratio of the two is 1:1, and the total addition amount is 1.6%) at the bottom of the ladle, and use the dam type flushing method to spheroidize the cast iron .

[0046] 3) After the spheroidization is completed, 75SiFe is added for the first inoculation treatment when turning the casting ladle, and the amount of 75SiFe added is 0.6% of the total mass of molten iron in step 1).

[0047] 4) When the temperature of the mo...

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Abstract

The invention discloses a high-strength high-toughness winch nodular cast iron winding drum and a casting method of the high-strength high-toughness winch nodular cast iron winding drum. The high-strength high-toughness winch nodular cast iron winding drum mainly comprises the following chemical components in percent by mass: 3.4-3.7 percent of C, 2.1-2.4 percent of Si, 0.03-0.06 percent of Mg, 0.02-0.04 percent of Y, 0.006-0.012 percent of Sn, 0.012-0.018 percent of Sb, 0.02-0.04 percent of RE, 0.035-0.060 percent of N, 0.040-0.065 percent of V, 0.040-0.065 percent of Nb, 0.005-0.010 percent of Ca, 0.005-0.010 percent of Ba and 0.15-0.24 percent of Mn. A few alloying elements are added into the nodular cast iron, and the aims of thinning the solidification structure, improving the graphite form and distribution, improving the strength and toughness and prolonging the service life of the winding drum are achieved through nodulizing, inoculation and annealing.

Description

technical field [0001] The invention relates to a high-strength and high-toughness hoist ductile iron reel and a casting method thereof, belonging to the technical field of casting. Background technique [0002] The winch reducer is widely used in various lifting equipment. The drum is the main part of the hoist reducer and one of the important parts of the crane. Since the wire rope is wound on the drum after assembly, the drum directly bears the load. Therefore, the quality of the drum itself plays a vital role in the safe operation of the crane. With the large-scale development of modern engineering, the lifting weight and lift have increased greatly, which puts forward new and higher requirements for the material and structure of the drum. In addition, the working surface of the reel bears a lot of extrusion stress and shear stress during work, which requires the working surface to have high hardness, strength and toughness. [0003] Drum materials currently mainly inc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10B22D25/00C21C1/10C22C33/10B22D1/00B22D3/00
CPCY02P10/20
Inventor 刘宪民刘明亮焦守民郭宏涛周长猛
Owner SHANDONG HUIFENG CASTING TECH