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A high-efficiency and energy-saving kiln tube-type vaporization equipment and its control method

A high-efficiency energy-saving and control method technology, applied in the combustion method, liquid fuel supply/distribution, combustion type, etc., can solve the problems of high safety accident rate, unstable heat transfer oil quality, unstable gas supply pressure, etc., to achieve energy saving Good effect, good vaporization effect, stable pressure effect

Inactive Publication Date: 2016-05-25
福建省三明长兴机械制造有限公司 +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] It is understood that the applicant has proposed two invention patents, the patent numbers are: 00112399.8 and 200410066010.1, respectively, which solve the shortcomings of the above-mentioned prior art, and these two patents have the following defects: (1) The equipment cost is high, the gas supply volume 50kg per hour, and the cost of each set of equipment is 30,000-40,000; (2) The degree of automation is low, and the staff need to directly perform manual operations on the equipment to control liquid addition, heating, etc., the safety factor is low, and the incidence of safety accidents is high. ;(3) Using heat transfer oil for heat transfer, due to the unstable quality of the heat transfer oil, it will cause serious delays, make the air supply pressure unstable, and bring safety hazards

Method used

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  • A high-efficiency and energy-saving kiln tube-type vaporization equipment and its control method
  • A high-efficiency and energy-saving kiln tube-type vaporization equipment and its control method
  • A high-efficiency and energy-saving kiln tube-type vaporization equipment and its control method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] The high-efficiency energy-saving kiln tubular vaporization equipment of this embodiment has a structure such as figure 1 As shown, the liquid storage tank 1 is included, and the liquid storage tank 1 is connected with a group of series or parallel vaporization pipes 3 through a liquid feeding pipe provided with a high-pressure liquid feeding pump 2. The upper part of the vaporization pipe 3 is provided with a vaporization chamber, and the lower part is provided with a vaporization chamber. Liquid chamber; the upper part of the vaporization pipe 3 is connected with a pressure sensor 4, an electric contact vacuum pressure gauge 5, an overpressure vent pipe 6 and a set of burners 7, and the lower part is provided with an electric heating base 8 that fits with the bottom; the vaporization pipe 3 The two ends are closed, and the two ends are respectively equipped with a liquid level gauge 9 connected with the vaporization pipe 3 (the liquid level gauge 9 has a liquid level s...

Embodiment 2

[0054] The high-efficiency energy-saving kiln tubular vaporization equipment of this embodiment differs from the first embodiment in that the vaporization pipe 3 has a diameter of 300 cm and a length of 1250 cm, which is applied to a calcining kiln, and the corresponding electric heating base 8 has the same size , during work, the purchased raw materials are first added with additives according to the physical and chemical properties of the vaporized petroleum liquid to prepare vaporized petroleum liquid, and the vaporized petroleum liquid is added to the liquid storage tank 1, and the vaporized petroleum liquid in the vaporization pipe 3 is set by programming the digital display instrument. Add liquid level H, check whether the indicator lights are normal. After everything is normal, the control unit of the automatic control cabinet starts the high-pressure liquid pump 2, and adds the vaporized petroleum liquid in the liquid storage tank 1 to the vaporization pipe 3 at normal t...

Embodiment 3

[0056]The difference between this embodiment and the first embodiment is that the vaporization pipe 3 has a diameter of 200 cm and a length of 1000 cm, which is used in an annealing furnace, and the corresponding electric heating base 8 has the same size, and is used in a boiler or an aluminum melting furnace. When working, add additives to the purchased raw materials according to the physical and chemical properties of the vaporized petroleum liquid to prepare vaporized petroleum liquid, and add the vaporized petroleum liquid to the liquid storage tank 1, and set the liquid addition of the vaporized petroleum liquid in the vaporization pipe 3 by programming the digital display instrument Liquid level H, check whether the indicator lights are normal. After everything is normal, the control unit of the automatic control cabinet starts the high-pressure liquid filling pump 2, and adds the vaporized petroleum liquid in the liquid storage tank 1 to the vaporization pipe 3 at normal ...

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Abstract

The invention relates to an efficient and energy-saving kiln tubular vaporization device. The efficient and energy-saving kiln tubular vaporization device comprises a liquid storage tank, wherein the liquid storage tank is connected with a set of vaporization pipes through a liquid adding pipe provided with a high pressure liquid adding pump, the vaporization pipes are connected in series or in parallel, a vaporization chamber is arranged at the upper portion in the vaporization pipes, a vaporization liquid chamber is arranged at the lower portion in the vaporization pipes, a pressure sensor, an electric contact vacuum pressure gauge and an overpressure exhaust pipe are connected to the upper portions of the vaporization pipes, an electrical heating base attached to the bottoms of the vaporization pipes is arranged at the lower portions of the vaporization pipes, the two ends of each vaporization pipe are closed and are respectively provided with a liquid level meter communicated with the interior of the vaporization pipe, a temperature sensor is arranged on the electrical heating base, and a temperature sensor is arranged inside the vaporization pipes. The efficient and energy-saving kiln tubular vaporization device has the advantages that the liquid adding amount can be adjusted and controlled, and the liquid is added once being used; the liquid level is controlled strictly so that vaporization pressure can be stable relatively; a liquid level alarm and a master power source which is cut off when the liquid level is exceeded are arranged, so that safety accidents caused when the liquid is not enough or the liquid is excessive are avoided; the device can be suitable for various kilns and used for vaporizing petroleum gas, and can also be used for vaporization isolation and purification of chemical production liquid, or rectification purification of mixed liquid.

Description

technical field [0001] The invention relates to an industrial liquid vaporization device and method, in particular to a high-efficiency energy-saving kiln tube type vaporization device and a control method thereof. Background technique [0002] At present, energy-saving and environment-friendly fuels are the goals pursued by human society. C5 to C10 are by-products of the petrochemical industry, and their utilization rate has been very low. For many years, people have been making an attempt to use one of C5 to C10 as a fuel gas raw material, such as adding methanol, dimethyl ether, and ether to C5, and these components are neutral poisonous substances, which have been The country expressly prohibits it; there is also the transportation of refined carbon five and heating pipes side by side, using its heat to heat, so that carbon five can reach saturated vapor pressure, and can be fully burned when used, but due to uneven heating temperature, the degree of combustion is incon...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F23K5/22F23D11/44
Inventor 黄英巧肖秀钗王玖兴
Owner 福建省三明长兴机械制造有限公司
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