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Novel catalysts and methods of use thereof to produce vinyl terminated polymers

A vinyl-terminated, propylene polymer technology, applied in the field of olefin polymerization of polymers, which can solve problems such as low catalyst productivity

Inactive Publication Date: 2014-01-08
EXXONMOBIL CHEM PAT INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Catalyst productivity is very low (0.95-1.14g / mmolTi / hr)

Method used

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  • Novel catalysts and methods of use thereof to produce vinyl terminated polymers
  • Novel catalysts and methods of use thereof to produce vinyl terminated polymers
  • Novel catalysts and methods of use thereof to produce vinyl terminated polymers

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1 and 2

[0401] A 2 L stirred autoclave reactor was used for batch or continuous polymerization of propylene polymers.

[0402] Scavengers and Cocatalysts

[0403] Triisobutylaluminum (TIBAL) was obtained from Akzo Chemicals, Inc. (Chicago, IL) and used without further purification. Tri-n-octylaluminum (TNOAL) was obtained from Akzo Chemicals, Inc. and used without further purification.

[0404] Catalyst solutions were prepared by: Vacuum Atmospheres purged with dry nitrogen TM In a dry box, metallocene and activator were added in approximately equimolar (typically 1.00:1.05) amounts to 4 mL of dry toluene in a 10 mL glass vial. The mixture was stirred for several minutes and then transferred to a clean, oven-dried catalyst tube. An example of the basic polymerization procedure is as follows: 2 mL of 25 wt% TNOAL (0.037 g Al) in hexane as scavenger and 100 mL of propylene were added to the reactor. The reactor was then heated to the selected polymerization temperature and catalyst / ...

Embodiment 1

[0405] Example 1: Comparative Propylene Polymerization Results

[0406] In a 2-liter batch reactor, activator III (1.6x10 -6 M) Screen metallocenes E and F (at a concentration of 1.6x10 -6 M). Use TIBAL (2.5x10 -4 M) as a scavenger. The temperature of the reactor was varied during polymerization experiments 1-12, as shown in Table 1A below.

[0407]

[0408] pass 1 The polymer products of Experiments 1-12 were characterized by H NMR and GPC, and the characterization results are reported in Table 1B below:

[0409]

[0410] Notes: *Trisubstituted = trisubstituted unsaturated chain ends; **VYD = vinylidene.

Embodiment 2

[0412] Example 2: Propylene Polymerization Using Metallocene E

[0413] Continuous solution polymerization was carried out using metallocene E as catalyst and activator III as activator. Pre-mix metallocene E with activator III at a ratio of 1:1 and add 3.3x10 -7 The rate of mol / min was fed into the reactor. Propylene (C 3 ) was fed into the reactor at a rate of 15 g / min, isohexane was fed into the reactor at a feed rate of 59.4 g / min, and TNOAL was fed into the reactor at a rate of 5.2×10 -6 A feed rate of mol / min was fed into the reactor.

[0414] The temperature of the reactor was varied between the polymerization experiments as shown in Table 2A below.

[0415]

[0416] pass 1 H NMR and GPC characterize the polymer products of Experiments 13-18. The characterization results are reported in Table 2B below:

[0417]

[0418] Notes: *Trisubstituted = trisubstituted unsaturated chain ends; **VYD = vinylidene.

[0419] figure 1 Represents the trends observed in M...

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Abstract

This invention relates to a homogenous process for making a vinyl terminated propylene polymer, wherein the process comprises: contacting, propylene, under polymerization conditions, with a catalyst system comprising an activator and at least one metallocene compound, where the metallocene compound is represented by the formula (I) where: M is hafnium or zirconium; each X is, independently, selected from the group consisting of hydrocarbyl radicals having from 1 to 20 carbon atoms, hydrides, amides, alkoxides, sulfides, phosphides, halides, dienes, amines, phosphines, ethers, and a combination thereof, (two X's may form a part of a fused ring or a ring system); each R1 is, independently, a C1 to C10 alkyl group; each R2 is, independently, a C1 to C10 alkyl group; each R3 is, independently, hydrogen; each R4, R5, and R6, is, independently, hydrogen or a substituted or unsubstituted hydrocarbyl group, a heteroatom or heteroatom containing group; T is a bridging group; each R7 is, independently, hydrogen, halogen, or a C1 to C20 hydrocarbyl, and two R7 can form a cyclic structure including aromatic, partially saturated, or saturated cyclic or fused ring system; and further provided that any of adjacent R4, R5, and R6 groups may form a fused ring or multicenter fused ring system where the rings may be aromatic, partially saturated or saturated.

Description

[0001] priority statement [0002] This application claims priority and benefit of USSN 13 / 072,280 filed March 25, 2011 and EP 11167019.6 filed May 23, 2011. field of invention [0003] This invention relates to the polymerization of olefins, in particular the polymerization of olefins for the production of vinyl terminated polymers. Background of the invention [0004] Alpha-olefins, especially those containing from about 6 to about 20 carbon atoms, have been used as intermediates in the manufacture of detergents or other types of commercial products. Such alpha-olefins are also used as monomers, especially in linear low density polyethylene. Commercially produced alpha-olefins are typically prepared by oligomerizing ethylene. Long chain alpha-olefins such as vinyl terminated polyethylene are also known and can be used as building blocks for subsequent functionalization or as macromers. [0005] Allyl-terminated ethylene or propylene low molecular weight solids and liqui...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F4/6592C08F10/06C08L23/10
CPCC08F4/65908C08F10/06C08L2314/06C08F210/06C08F210/16C08F2500/03C08F4/65927
Inventor D·J·克劳泽P·布兰特C·U·德格拉西亚J·A·拉维尔
Owner EXXONMOBIL CHEM PAT INC