Copper alloy material and manufacturing method thereof

A manufacturing method and technology of copper alloys, applied in the direction of conductive materials, conductive materials, metal/alloy conductors, etc., can solve the problems of deterioration of bending workability, deterioration of spring reliability, current loss, etc., and achieve excellent bending workability and strength. and the effect of conductivity

Active Publication Date: 2014-01-22
FURUKAWA ELECTRIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Especially when contact pressure is applied to the terminal spring part at high temperature, its stress deteriorates over time, making the spring reliability a problem
In addition, in the applications listed above, the ambient temperature is rising year by year
Furthermore, not only the surrounding environment becomes a problem, but self-heating also becomes a problem due to high temperature and current loss
[0005] Second, strong spring properties and fixing strength are required for the terminal. On the other hand, if the workability (bending workability) of the bending applied to the contact part or the spring part is poor, there is no freedom in design and the necessary connector design
In addition, in general, it is well known that the bending workability is deteriorated due to the increase in wall thickness, but the increase in plate thickness is unavoidable in high-current applications, and even if it is the same as the conventional connector product, there will be problems. There is also a problem of cracking when bending
[0006] If copper (Cu) is kept in a pure metal state, the spring strength cannot reach a level that satisfies the necessary characteristics

Method used

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  • Copper alloy material and manufacturing method thereof
  • Copper alloy material and manufacturing method thereof
  • Copper alloy material and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1-1

[0116] Example 1-1, Comparative Example 1-1 (Cu-Cr alloy)

[0117]As in the alloy compositions shown in Table 1-1 and Table 1-2, a copper alloy containing Cr as a main Additional elements containing at least one selected from the group consisting of Mg, Ti, and Zr (additional element group 1) and at least one selected from the group consisting of Zn, Fe, Sn, Ag, Si, and P (additional element Group 2) is an additional element, and the remainder is composed of Cu and unavoidable impurities. Thereafter, homogenization heat treatment at 600° C. to 1025° C. for 10 minutes to 10 hours [step 1-2], and hot rolling at a processing temperature of 500 to 1020° C. and a processing rate of 30 to 98% [step 1-3 ], and water cooling. Furthermore, cold rolling [step 1-4] with a working ratio of 50 to 99%, and intermediate heat treatment [step 1-5] at 300 to 1000° C. for 5 seconds to 180 minutes are implemented. Thereafter, cold rolling [step 1-6] with a working ratio of 50 to 95% is impleme...

Embodiment 2-1、 comparative example 2-1

[0187] Example 2-1, Comparative Example 2-1 (Cu-Mg alloy)

[0188] As shown in Table 5-1 and Table 5-2, the copper alloy is melted in a high-frequency melting furnace and cast [Procedure 2-1] to obtain an ingot. The copper alloy contains Mg as an essential component. The additive element further contains at least one selected from the group consisting of Zn, Fe, Sn, Ag, and Si as an optional additive element, and the remainder is composed of Cu and unavoidable impurities. Thereafter, homogenization heat treatment at 600°C to 1025°C for 1 to 5 hours [Step 2-2], and hot rolling at a processing temperature of 500 to 900°C and a processing rate of 30 to 98% [Step 2-3] , and water cooling. Furthermore, cold rolling [step 2-4] with a working ratio of 50 to 99%, and intermediate heat treatment [step 2-5] at 300 to 800° C. for 5 seconds to 180 minutes are implemented. Thereafter, cold rolling [step 2-6] with a working ratio of 50 to 95% is performed. This is the previous step. Usi...

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Abstract

Provided is a copper alloy material having excellent bendability, proof strength, conductivity, and stress relaxation resistance, and that is suitable for automotive components and the surrounding infrastructure, particularly in electric vehicles and hybrid electric vehicles, as well as for the lead frames, connectors, terminals, etc. of solar power generation systems and the like. The copper alloy material contains 0.1-0.8 mass% of Cr and 0.01-0.5 mass% in total of at least one type selected from the group consisting of additive element group 1 and additive element group 2, and the remainder comprises copper and inevitable impurities. In the crystal orientation analysis of a rolled surface carried out using electron backscatter diffraction measurement, the area proportion of crystal grains having an orientation that is offset at 15 DEG or less from the cube orientation {001}<100>; is 3% or above, and the proportion of S3 coincidence grain boundaries in the crystal grain boundaries is 20% or above.The additive element group 1 is 0.01-0.5 mass% in total of at least one type selected from the group consisting of Mg, Ti, and Zr; and additive element group 2 is 0.005-0.5 mass% in total of at least one type selected from the group consisting of Zn, Fe, Sn, Ag, Si, and P.

Description

technical field [0001] The present invention relates to a copper alloy material and a manufacturing method thereof. More specifically, the present invention relates to a vehicle-mounted component and its surrounding infrastructure or sunlight applied to EV (Electric Vehicle) and HEV (Hybrid Electic Vehicle) as the center. Copper alloy materials for lead frames, connectors, terminal materials, relays, switches, sockets, etc. of power generation systems, and methods for manufacturing the same. Background technique [0002] The characteristic items required for copper alloy materials used in automotive parts and peripheral infrastructures centered on EVs and HEVs, as well as lead frames, connectors, terminal materials, relays, switches, sockets, etc. used in photovoltaic power generation systems, such as There are electrical conductivity, tensile strength, bending processability, stress relaxation resistance, etc. In recent years, the higher the voltage of the system and the h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/00C22C1/10C22C9/02C22C9/04C22C9/06C22C9/10C22F1/08H01B1/02H01B5/02H01B13/00C22F1/00
CPCC22C9/00C22C9/02C22C9/04C22C9/10C22F1/00C22F1/08H01B1/026C22C1/10
Inventor 松尾亮佑金子洋
Owner FURUKAWA ELECTRIC CO LTD
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