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A method for producing medium and high density fiberboards by using cotton stalks to prepare wooden poles

A cotton stalk and wood technology, applied in fiber raw material processing, application, household components, etc., can solve problems such as instability, unresolved technology, blockage of equipment transportation pipelines, etc., to save production costs, reduce energy consumption, and reduce emissions. Effect

Inactive Publication Date: 2015-08-26
喀什金苹果木业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But then they stopped production one after another, and changed to use wood as raw material again, mainly because the related technology did not solve the problem.
There are two main technical problems: one is that the sheath of cotton stalks has a large amount of bast fibers and is not easy to cut off when planing and shavings to form hemp-like fiber clusters, which not only block equipment and transportation pipelines, but also are prone to fire and sizing. Second, the water absorption thickness expansion rate of particleboard and fiberboard produced from cotton straw is difficult to meet the requirements. The above two main technical problems have resulted in no wood-based panel enterprise using cotton straw as raw material in my country.
[0007] The existing dry method of producing cotton stalk MDF is difficult and unstable in the manufacturing process, and the quality of the product is difficult to meet the requirements of relevant standards
This is because the existing dry method of producing cotton stalk medium density fiberboard does not deal with the cotton stalk skin. Due to the existence of the cotton stalk skin, it will directly affect the crushing effect of the cotton stalk, and because the cotton stalk skin fiber is long fiber, Therefore, it is very easy to coil and agglomerate, which affects the uniformity of sizing and the effect of paving, resulting in poor product quality stability. At the same time, it is impossible to realize industrial production, which needs to be solved urgently.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1: Utilize cotton stalks to prepare wooden poles

[0026] The concrete method steps of utilizing cotton stalks to prepare wooden poles are as follows:

[0027](1) Inject 1 cubic meter of water into every 1.5 cubic reaction kettle, add 4% sodium hydroxide, 10% sodium sulfide, 3% sodium silicate, 3% sodium tripolyphosphate and 1% anthraquinone in sequence by dry weight , stirred evenly to dissolve and heated to 70-75°C, cut the cotton stalks into 10-20cm sections and put them into the reaction kettle solution. Soak in solution at ~75°C for 1 hour. After the cotton straw is softened and degreased under weak alkaline conditions, it needs to be soaked several times. Sodium sulfide, 1.5% sodium silicate, 1.5% sodium tripolyphosphate, 0.5% anthraquinone.

[0028] (2) After opening the reaction kettle in the above steps, remove the cotton stalks, wash them in hot water at 70-75°C, and then wash them with clean water at normal temperature. The water shortage in the...

Embodiment 2

[0030] Example 2: Using cotton stalks to prepare wooden poles to produce medium and high-density fiberboards

[0031] The specific method steps of using cotton straw to prepare wooden poles to produce medium and high-density fiberboards are as follows:

[0032] (1) Prepare a 12% concentration of potassium dihydrogen sulfate solution, add citric acid, and add laccase after dissolving. According to the weight ratio, 12% concentration of potassium dihydrogen sulfate solution, citric acid and laccase are added at a ratio of 1:1:0.5. .

[0033] (2) Put the prepared wooden rod into the kneading machine for the second kneading, after kneading, spray the solution prepared in step (1) evenly according to the dry raw material weight 45LU / g, and put it into the kneading machine for the third kneading , sent to the constant temperature fermentation room for fermentation through the discharge port of the kneading machine, the temperature is 50°C, and the time is 2 hours.

[0034] (3) Aft...

Embodiment 3

[0037] (1) Inject 1 cubic meter of water into a 1.5 cubic reaction kettle, add 4% sodium hydroxide, 10% sodium sulfide, 3% sodium silicate, 3% sodium tripolyphosphate and 1% anthraquinone in sequence according to the dry weight ratio, evenly Stir to dissolve and heat to 70-75°C. Weigh 2000 kg of cotton stalks, cut the cotton stalks into 10-20 cm sections, put them into the reaction kettle solution three times, cover the reaction kettle tightly, soak the cotton stalks in the solution at 70-75°C for 1 hour, and then remove them. For the second and third immersion, the dosage of the reactor is 2% sodium hydroxide, 5% sodium sulfide, 1.5% sodium silicate, 1.5% sodium tripolyphosphate, 0.5% anthraquinone, and the amount of water replenishment is about 0.5 cubic meters.

[0038] (2) Open the lid of the reaction kettle, take out the cotton stalks, wash them in hot water at 70-75°C, and then wash them twice with clean water at normal temperature.

[0039] (3) Control the moisture con...

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PUM

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Abstract

The invention discloses a method for preparing a middle-high-density fiberboard through wood rods made of cotton straw. The technology that the excellent cotton straw is provided for preparing the wood rods is used, and then the wood rods are utilized for producing the middle-high-density fiberboard. The cotton straw serves as an important raw material for manufacturing the fiberboard, and due to the fact that the cotton straw contains 25% of peel fiber and 4.5% of core, the strength, waterproof performance and other fiberboard quality indexes of the fiberboard are seriously affected when the cotton straw is directly used. On the basis of the conventional technology, the fiberboard reaches the standards of formaldehyde releasing, quality strength and waterproof performance by improving the links of soda boiling peel removing, catalyzing modifying and non-glue hot rolling, the effects that the cotton straw is changed into wealth from waste, resources are reasonably utilized, production benefits are improved, production cost is saved, energy consumption is reduced and the emission load is reduced are achieved, and the method has wide application value.

Description

field of invention [0001] The invention belongs to the technical field of man-made fiber boards. Specifically, the invention relates to the technical field of manufacturing formaldehyde-free high-density fiber boards produced from cotton straws. Furthermore, the invention relates to a preparation technology of high-density fiber boards produced by using cotton straws to prepare wooden poles. field. Background technique [0002] With the rapid development of economy and society, the demand for fiberboard in construction installation and home decoration is increasing. At the same time, the protection of forest resources and the development of alternative products, environmental safety, and the harm of formaldehyde to people's health in the living room, etc., more and more people's attention. China is a large agricultural country. Every year, a large amount of crop straws are not properly developed and utilized, and are treated by incineration and accumulation, which not only ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B27N3/04B27N1/00D21C5/00
Inventor 梁国柱朱光辉成明生赵菊芳
Owner 喀什金苹果木业有限公司