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Method for continuously producing biodiesel by using two segments of fixed beds

A technology of biodiesel and fixed-bed reactor, which is applied in the fields of biofuel, petroleum industry, liquid carbon-containing fuel, etc., can solve problems such as incomplete conversion of fatty acid glycerides, inability to recycle catalysts, difficulty in glycerin purification, etc., to achieve improved Efficiency, mild reaction conditions, and the effect of improving quality

Inactive Publication Date: 2014-05-21
DALIAN INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Under the action of a homogeneous base catalyst, the transesterification can be carried out relatively completely at a relatively low temperature (40-65°C) and in a short period of time. However, this process has the following disadvantages: first, when the reaction is completed, the catalyst It will remain in the reaction product. At this time, it is necessary to use acid to neutralize and then use a large amount of water to remove the homogeneous base. This process not only makes the catalyst unable to be recycled, but also produces waste water that will bring greater follow-up treatment costs. ; In addition, because glycerol is miscible with water, the introduction of a large amount of water will bring difficulties to the subsequent purification of glycerol
The transesterification reaction is a reversible reaction, which will be affected by thermodynamic limitations in a single-stage reactor, and fatty acid glycerides cannot be completely converted

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1: product detection method

[0029] The acid value of the sample is tested according to the GB / T5530-2005 method;

[0030] The product was analyzed by gas chromatography, chromatographic conditions: capillary column (DB-5ht); FID detector; using temperature programming method, starting from 50°C, keeping for 1min; heating up to 180°C at a speed of 15°C / min, keeping for 0min; Raise the temperature to 230°C at a rate of 10°C / min and keep the temperature constant for 0min; then raise the temperature to 360°C at a rate of 20°C / min and keep the temperature constant for 19min.

Embodiment 2

[0031] Embodiment 2: Prepare biodiesel with soybean oil and methanol with an acid value of 0.8mg KOH / g

[0032] (1) Mix soybean oil and methanol at a mass ratio of 10:1, and then inject it into the first fixed-bed reactor filled with a solid alkali catalyst, at a temperature of 120°C, a pressure of 4.0MPa, and a volumetric space velocity of 5.0h -1 Under the conditions of transesterification and esterification, 40.8% of soybean oil was converted into fatty acid ester biodiesel;

[0033](2) the glycerol layer in the reacted mixture flowing out from the first fixed-bed reactor in step 1 is separated by static layering;

[0034] (3) The mixture after separating glycerol in step 2 is supplemented with 10% methanol by mass fraction, and then injected into the second fixed-bed reactor filled with a solid alkali catalyst, at a temperature of 120 ° C, a pressure of 4.0 MPa, and a volumetric space velocity of 0.1h -1 Under the conditions of reaction, soybean oil is completely convert...

Embodiment 3

[0036] Embodiment 3: Prepare biodiesel with the rapeseed oil and ethanol of acid number 1.0mg KOH / g as raw material

[0037] (1) Mix rapeseed oil and ethanol at a mass ratio of 5:1, and then inject it into the first fixed-bed reactor filled with a solid alkali catalyst, at a temperature of 140°C, a pressure of 3.0MPa, and a volumetric space velocity of 4.0h -1 Under the conditions of transesterification and esterification, 61.2% of rapeseed oil was converted into fatty acid ester biodiesel;

[0038] (2) the glycerol layer in the reacted mixture flowing out from the first fixed-bed reactor in step 1 is separated by centrifugation;

[0039] (3) The mixture after separating glycerol in step 2 is supplemented with 5% ethanol by mass fraction, and then injected into the second fixed-bed reactor filled with solid alkali catalyst, at a temperature of 160°C, a pressure of 3.0MPa, and a volumetric space velocity of 0.5h -1 The reaction occurs under the conditions, and the rapeseed oi...

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PUM

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Abstract

The invention relates to a method for continuously producing aliphatic ester type biodiesel by adopting two segments of fixed bed reactors by taking animal grease and plant grease or waste grease as a raw material. The method comprises the following steps: mixing the raw material grease with lower alcohol like methanol or ethanol, and allowing the mixture to successively pass through two fixed bed reactors which are connected in series and filled with a solid catalyst; performing an ester exchange reaction and an esterification reaction in the first reactor, separating glycerinum generated in the reaction from the mixture flowing out from the first reactor, then replenishing the lower alcohol into the second reactor for the esterification reaction, and separating the lower alcohol and glycerinum from the mixture flowing out from the second reactor to obtain the aliphatic ester type biodiesel. Through the method disclosed by the invention, the two reactors can be selectively filled with a solid acid catalyst or a solid alkali catalyst according to the quality of the raw material grease, and a glycerinum byproduct is removed in midway of the reaction so as to break chemical balance, so that efficient conversion of the raw material grease is realized, the production efficiency is improved, and a high-purity glycerinum byproduct can be produced.

Description

technical field [0001] The invention relates to the technical field of biochemical new energy, in particular to a process for continuously producing fatty acid ester biodiesel by using double fixed beds connected in series and using animal and vegetable oils or waste oils as raw materials. Background technique [0002] Due to the increasing shortage of petrochemical energy and the resulting environmental problems, countries around the world have accelerated the development of renewable clean energy. Among them, biodiesel is a good alternative to fossil fuels. Biodiesel is a long-chain fatty acid low-alkane monoester produced by esterification or transesterification with low-carbon alcohols from animal and vegetable oils or waste oils. CO, NO emissions from burning biodiesel compared to fossil diesel x And the amount of particulate dust is greatly reduced. In addition, compared with fossil diesel, its high lubricity, high cetane number, and high flash point all make it a g...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11C3/04C11C3/10C10L1/02
CPCY02E50/10
Inventor 田志坚刘千河曲炜王从新王炳春马怀军
Owner DALIAN INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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