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Glass-ceramic decoration face light ceramic composite brick and preparation method thereof

A technology of glass-ceramics and lightweight ceramics, which is applied in the direction of ceramic layered products, chemical instruments and methods, glass/slag layered products, etc., which can solve the problems of low stability, difficulty in base layer thickness, and decreased wear resistance, etc. problems, to achieve the effects of energy saving and environmental protection in the production process, promoting sustainable development, and excellent decorative performance

Active Publication Date: 2014-08-20
安徽瑞蒙科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of this technical solution is that the thickness of the base layer is difficult to distribute, and deformation will occur if the thickness exceeds 1mm. The thickness of the sprayed glaze layer cannot exceed 2mm, and it cannot protect the foam layer, which limits the application field.
Although the wear resistance of microporous foamed microcrystalline glaze is better than that of foamed glass or foamed ceramics, the wear resistance is greatly reduced due to the existence of micropores, and it still cannot meet the decorative and thermal insulation requirements of low-rise exterior walls, interior walls and interior floors. At the same time, the firing process of kiln furniture, dry-scattered materials, and tunnel kiln (or shuttle kiln) is used, the product yield is low, the stability is not high, and the consumption of kiln furniture and kiln cars is also large

Method used

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  • Glass-ceramic decoration face light ceramic composite brick and preparation method thereof
  • Glass-ceramic decoration face light ceramic composite brick and preparation method thereof
  • Glass-ceramic decoration face light ceramic composite brick and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0030] Such as figure 1 , figure 2 A light-weight ceramic composite brick with a glass-ceramic finish as shown, including a thermal insulation base layer 2 and a decorative wear-resistant layer 1 arranged on the thermal insulation base layer 2, the thermal insulation base layer is a closed-cell foamed ceramic layer with a thickness of 4mm ~60mm, bulk density 230~980Kg / m 3 Between; the decorative wear-resistant layer is a glass-ceramic layer with a thickness of 2mm to 4mm and a bulk density of 2000 to 3000Kg / m 3 between.

[0031] The bottom material of the thermal insulation base layer 2 and the fabric of the decorative wear-resistant surface layer 1 are formed by the secondary distribution of the overpressing machine, and the primary firing of the roller kiln.

[0032] The closed-cell foamed ceramic layer is mainly made of industrial tailings and solid waste produced during the mining and processing of perlite, and a foaming agent-5000 mesh green silicon carbide (99.5%), w...

Embodiment 1

[0046] Example 2

Embodiment 2

[0048] Example 3

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Abstract

The invention discloses a glass-ceramic decoration face light ceramic composite brick and a preparation method thereof. The glass-ceramic decoration face light ceramic composite brick comprises a heat-preserving base layer and a decorating wear-resisting layer arranged on the heat-preserving base layer. The heat-preserving base layer is a blind hole foaming ceramic layer, the thickness ranges from 4 mm to 60 mm, and the volume density ranges from 230 Kg / m<3> to 980 Kg / m <3>; the decorating wear-resisting layer is a glass-ceramic layer, the thickness ranges from 2 mm to 4 mm, and the volume density ranges from 2000 Kg / m<3> to 3000 Kg / m <3>; a bottom material of the heat-preserving base layer and a face material of the decorating wear-resisting layer are formed by secondary material distribution and one-time formation through a pressing machine and one-time firing through a roller kiln. The base layer of the composite brick has the heat-preserving, heat-insulating and sound-insulating performance, the decorating glass-ceramic layer has the wear-resisting property, the anti-skid property, shock resistance and the like, is excellent in decoration performance, and can be widely applied to heat-preserving decoration of external wall lower layers, indoor wall faces and indoor grounds, while existing heat-preserving materials and decoration materials do not have the properties and the application; solid waste generated by exploiting and processing perlite is adopted, the production process saves energy and is environmentally friendly, and sustainable development of perlite industries can be promoted.

Description

technical field [0001] The invention relates to the field of light-weight ceramic bricks, in particular to light-weight ceramic composite bricks with a glass-ceramic finish and a preparation method thereof, which can be applied to the decoration and heat preservation of the lower floors of exterior walls, interior walls and interior floors. Background technique [0002] China's building materials industry standard JC / T1095-2009 points out that light-weight ceramic tiles are low-density ceramic tiles prepared from ceramic raw materials or industrial waste as the main raw material through forming, high-temperature firing and other production processes (among them, the bulk density is not greater than 1.50g / cm3 ). [0003] There are mainly two types of existing lightweight ceramic tile products, one is full-body bricks, and the other is composite bricks. The material of the whole body brick is uniform, and the surface is decorated by carving; the surface of the composite brick...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F13/075B32B18/00B32B17/06
Inventor 陈延东韩复兴吴长泉陈延新连永春
Owner 安徽瑞蒙科技有限公司
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