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Antifatigue liner plate with high toughness and hardness for ball mill

A high-toughness, high-hardness technology, applied in the field of wear-resistant liners, can solve the problems of difficult maintenance and disassembly, plastic deformation, and low impact toughness of high manganese steel, so as to reduce the splitting effect, improve impact toughness, high strength and impact toughness Effect

Inactive Publication Date: 2014-10-29
宁国市鑫煌矿冶配件制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

High manganese steel is used as the liner of the ball mill, and its working conditions cannot make it fully exert the performance of work hardening. At the same time, the impact toughness of high manganese steel is low, and the surface of the liner is prone to plastic deformation during use, which causes the liner to bite. Even the overall deformation will break the fastening bolts, making maintenance and disassembly very difficult

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The present invention proposes a high-toughness, high-hardness anti-fatigue liner for a ball mill, and its components include: carbon 2.65%, chromium 7.2%, silicon 0.85%, manganese 0.7%, copper 0.9%, molybdenum 0.52%, titanium 0.45%, vanadium 0.2%, yttrium-based heavy rare earth 0.2%, sulfur ≤ 0.04%, phosphorus ≤ 0.04%, the rest is iron and other small amounts of unavoidable impurities;

[0017] During the preparation process, the following steps are used to prepare the high toughness and high hardness anti-fatigue liner for the ball mill:

[0018] S1. First, melt high-carbon ferrochrome in an intermediate frequency induction furnace, continue to heat up to 1470°C, and then add scrap steel, ferromanganese, ferroniobium, ferromolybdenum, ferrovanadium, and rare earth alloys to form a melt; then add ferrotitanium and vanadium Iron, when the temperature rises to 1530°C, remove scum, then add ferroboron, stir evenly, add yttrium-based heavy metal, stir evenly, remove slag, ...

Embodiment 2

[0023] The present invention proposes a high-toughness, high-hardness anti-fatigue liner for a ball mill, and its components include: carbon 2.4%, chromium 8%, silicon 0.6%, manganese 0.9%, copper 0.5%, molybdenum 0.55%, titanium 0.3%, vanadium 0.3%, yttrium-based heavy rare earth 0.1%, sulfur ≤ 0.04%, phosphorus ≤ 0.04%, the rest is iron and a small amount of unavoidable impurities;

[0024] During the preparation process, the following steps are used to prepare the high toughness and high hardness anti-fatigue liner for the ball mill:

[0025] S1. First melt high-carbon ferrochrome in an intermediate frequency induction furnace, continue to heat up to 1480°C, and then add scrap steel, ferromanganese, ferroniobium, ferromolybdenum, ferrovanadium, and rare earth alloys to form a melt; then add ferrotitanium and vanadium Iron, when the temperature rises to 1520°C, remove the scum, then add ferroboron, stir evenly, add yttrium-based heavy metal, stir evenly, remove the slag, put...

Embodiment 3

[0030] The present invention proposes a high-toughness, high-hardness anti-fatigue liner for a ball mill, and its components include: carbon 2.8%, chromium 6%, silicon 1.0%, manganese 0.4%, copper 1%, molybdenum 0.3%, titanium 0.5%, vanadium 0.2%, yttrium-based heavy rare earth 0.3%, sulfur ≤ 0.04%, phosphorus ≤ 0.04%, the rest is iron and other small amounts of unavoidable impurities;

[0031] During the preparation process, the following steps are used to prepare the high toughness and high hardness anti-fatigue liner for the ball mill:

[0032]S1. First, melt high-carbon ferrochrome in an intermediate frequency induction furnace, continue to heat up to 1450°C, and then add steel scrap, ferromanganese, ferroniobium, ferromolybdenum, ferrovanadium, and rare earth alloys to form a melt; then add ferrotitanium and vanadium Iron, when the temperature rises to 1535°C, remove scum, then add ferroboron, stir evenly, add yttrium-based heavy metal, stir evenly, remove slag, after sta...

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Abstract

The invention discloses an antifatigue liner plate with high toughness and hardness for a ball mill. The antifatigue liner plate is prepared from the following components in percentage by weight: 2.4-2.8% of carbon, 6-8% of chromium, 0.6-1.0% of silicon, 0.4-0.9% of manganese, 0.5-1% of copper, 0.3-0.55% of molybdenum, 0.3-0.5% of titanium, 0.2-0.3% of vanadium, 0.1-0.3% of yttrium-based heavy rare earth, less than or equal to 0.04% of sulfur, less than or equal to 0.04% of phosphorus and the balance of iron and other small amounts of inevitable impurities. According to the liner plate disclosed by the invention, the content of carbon and chromium is reasonably controlled, the content of carbon determines the number of eutectic carbides, the content of chromium determines the type of eutectic carbides and carbon and chromium are main elements for determining the matrix structure of high chromium alloy cast iron and structures and performances of the carbides. By reasonably controlling the smelting process, oxides, sulfides, sulfur oxides, harmful gases and high and medium non-metal impurities in iron can be effectively removed. The liner plate disclosed by the invention is good in wear resistance, high in strength and impact toughness and excellent in antifatigue performance.

Description

technical field [0001] The invention relates to the technical field of wear-resistant liners, in particular to a high-toughness and high-hardness anti-fatigue liner for ball mills. Background technique [0002] Roller ball mills are widely used in metal mines, cement, power systems and other industries. my country's ball mill liners with a diameter of about five meters or more are still made of high manganese steel. High manganese steel is used as the liner of the ball mill, and its working conditions cannot make it fully exert the performance of work hardening. At the same time, the impact toughness of high manganese steel is low, and the surface of the liner is prone to plastic deformation during use, which makes the liners bite. Even the overall deformation will break the fastening bolts, making maintenance and disassembly very difficult. How to prepare a ball mill liner with high hardness, high impact toughness, excellent fatigue resistance and excellent wear resistanc...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C33/08B02C17/22
Inventor 金太军
Owner 宁国市鑫煌矿冶配件制造有限公司