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Preparation method for wear-resistant resistance-reducing surface with coupling bionic hexagonal texture

A hexagonal and regular hexagonal technology, which is applied in the field of coupled bionic wear-resisting and drag-reducing surface preparation, can solve the problems of being unsuitable for low-cost mass production, high overall cost of laser processing, and increasing operator workload, etc., to improve Hardness, optimized surface properties, and reduced processing costs

Active Publication Date: 2015-01-07
JILIN UNIV
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0006] However, there are still many problems in these existing technologies, including that laser processing is limited by parameters such as the power and pulse of the machine itself, resulting in the fact that the spacing, depth and other dimensions of the non-smooth surface topography unit body cannot be processed according to the designer's requirements; and according to the design According to the size parameter requirements of the pattern, relevant laser processing parameters such as output power, wavelength, and spot diameter need to be adjusted, that is, patterns of different shapes or sizes will produce different laser processing parameters, thereby increasing the workload of the operator; at the same time, the overall laser processing The cost is high, and some methods use specific molds or carry out cladding modification treatment to increase the processing procedures, so it is not suitable for low-cost mass production

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  • Preparation method for wear-resistant resistance-reducing surface with coupling bionic hexagonal texture
  • Preparation method for wear-resistant resistance-reducing surface with coupling bionic hexagonal texture
  • Preparation method for wear-resistant resistance-reducing surface with coupling bionic hexagonal texture

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Embodiment Construction

[0035] A method for preparing a wear-resistant and drag-reducing surface coupled with a bionic hexagonal texture, comprising the following four steps:

[0036] Step 1. Collect materials and perform preprocessing

[0037] Select steel as the raw material to be processed, and use a grinding machine to carry out surface pretreatment on the steel to be processed. When the surface roughness of the steel reaches Ra=3.2 μm, the pretreatment is completed;

[0038] Step 2. Machining

[0039] Program the tool travel route of the CNC milling machine for mechanical processing, and then perform mechanical processing on the pretreated steel to obtain a regular hexagonal texture on the surface of the steel;

[0040] Step three, laser heat treatment

[0041] Apply an absorbing layer on the steel surface after mechanical processing, the absorbing layer is made of 50% molybdenum disulfide and 50% carbon powder mixed with alcohol, set the laser processing parameters, and then perform laser hea...

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Abstract

The invention discloses a preparation method for a wear-resistant resistance-reducing surface with a coupling bionic hexagonal texture. The preparation method comprises the following steps of: step 1, selecting steel as a raw material to be machined, and carrying out surface pre-treatment on the steel to be machined by virtue of a grinding machine; step 2, programming the tool travelling path of a numerical control milling machine for machining, and then machining the pre-treated steel; step 3, coating an absorption layer on the surface of the machined steel, setting laser device machining parameters, and carrying out laser heat-treatment machining on the surface of the steel; step 4, polishing the steel after the laser heat-treatment to obtain the surface with the coupling bionic smooth hexagonal texture. The preparation method disclosed by the invention further has the multifunctional characteristics of storing chips and reducing wear, storing oil, storing gas, lubricating and the like while improving the mechanical performances of the metal surface such as realizing wear resistance, resistance reduction and the like by virtue of the advantages of combining machining with laser machining, as well as is further capable of reducing machining cost and increasing machining efficiency in a condition of ensuring machining accuracy, thus realizing batch production.

Description

technical field [0001] The invention belongs to the technical field of bionic metal surface engineering, and in particular relates to a technical scheme related to the preparation of coupled bionic wear-resistant and drag-reducing surfaces. Background technique [0002] About 30% to 50% of the world's energy is consumed in various forms of friction. The wear and tear caused by friction is the main reason for the failure of mechanical equipment, and about 80% of the failure of parts is caused by various forms of wear. . Therefore, wear and drag reduction has become an important measure to save energy and raw materials and shorten maintenance time. A wide variety of organisms have undergone a long-term survival and evolution process, enabling them to adapt to environmental changes according to environmental changes, and thus survive and develop. With the needs of production and the development of science and technology, people have realized that the biological system is one ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00C21D1/09
CPCB23P15/00C21D1/09
Inventor 郑龙张思刘镇宇张志辉王志杰任露泉牟维海张录丰孙士帅
Owner JILIN UNIV