Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method for denitrification of high-speed steel molten steel for rolls

A high-speed steel and molten steel technology, applied in the field of denitrification, can solve problems such as difficult to control carbonates, high operating costs, complex equipment, etc., and achieve the effect of reducing the risk of casting defects and improving metallurgical quality

Active Publication Date: 2016-06-15
JIANGSU GONGCHANG ROLL
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, too high nitrogen content in cast high-speed steel rolls is considered harmful. When the nitrogen content in the steel exceeds 100ppm, subcutaneous pores and microporosity will occur on the roll; The occurrence of fire brittleness and age hardening reduces the plastic toughness of the roll material; when the nitrogen content is too high, "blue brittleness" is prone to occur during the heat treatment and use of the roll, reducing the impact toughness of the roll material; when the nitrogen content is too high, the high-speed steel Ti, V, etc. in the material and nitrogen produce brittle nitrides that seriously affect the high-temperature strength and high-temperature plasticity of high-speed steel materials.
The commonly used denitrification methods in steelmaking are vacuum denitrification and stirring denitrification. The denitrification devices used in these methods (such as VD furnace, VOD furnace, LF furnace RH degassing device, bottom blowing argon device, etc.) are complex and expensive. Large, complicated operation, high operating cost and less than ideal effect, such as Chinese patent 02111478.1 discloses a refining denitrification method for molten steel, the refining denitrification device for molten steel involved in this invention application consists of a vacuum system, a DC pulse power supply, Composed of working gas and glow plasma generation system, its working feature is to form a glow plasma of argon-hydrogen mixed gas above the molten steel by means of a DC pulse electric field, and the nitrogen in the molten steel reacts with the glow plasma and escapes into an ion state Nitrogen and react with the working gas, and finally form nitrogen and ammonia, these gases are extracted by the vacuum system extraction device to achieve the purpose of denitrification, this denitrification method is not only complicated in equipment, large in equipment investment, complex in operation and high in operating costs, And the working gas hydrogen that uses easily causes the shortcomings such as the secondary hydrogen pollution of molten steel, discloses a kind of method for denitrification of molten steel in converter tapping process as Chinese patent CN102277467A, it is characterized in that, in the converter tapping process successively pours nitrogen into molten steel ladle Add carbonate, coke and metal aluminum, use the dynamics and thermodynamics of molten steel during tapping to decompose it or prompt it to react with oxygen in molten steel to generate CO 2 Or CO bubbles, because [N] in molten steel is easily adsorbed on the surface of the bubbles, with the CO 2 Or [N] is removed by the floating discharge of CO bubbles, and its components are added sequentially according to the weight ratio. This method is extremely difficult to control the decomposition rate of carbonate, causing violent boiling of molten steel and splashing of molten slag, causing safety hazards in production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] When pouring Φ700х1480 centrifugal composite high-speed steel rolls, the melting weight of the outer high-speed steel molten steel is 3500Kg, and the [N] content in the molten steel is measured to be 213ppm before tapping, and 7Kg / t is added with the flow during tapping steel Preconfigured synthetic slag, wherein the chemical composition weight percentage of synthetic slag is: 22% CaO, 36% SiO 2 , 9% Fe x o y , 15% Al 2 o 3 , 6% C, 8% Re(Y), and ∑(CaO+SiO 2 +Al 2 o 3 +M x o y +C+Re(Y)) = 96%, and the rest are unavoidable impurities; after the slag-steel reaction between the synthetic slag and the molten steel is sufficient, the [N] content is determined to be 32ppm by sampling in the ladle, which meets the requirements of the process regulations. Subsequent non-destructive testing of the roll found no casting defects such as subcutaneous pores and microporosity, which greatly improved the metallurgical quality of the roll.

Embodiment 2

[0018] When casting Φ750х2000 centrifugal composite high-speed steel rolls, the melting weight of the outer high-speed steel molten steel is 3900Kg, and the [N] content of the molten steel is 228ppm before tapping, and 12Kg / t is added with the flow during the tapping process steel Preconfigured synthetic slag, wherein the chemical composition weight percentage of synthetic slag is: 19% CaO, 35% SiO 2 , 12% Fe x o y , 14% Al 2 o 3 , 8% C, 10% Re(Y), and ∑(CaO+SiO 2 +Al 2 o 3 +M x o y +C+Re(Y)) = 98%, and the rest are unavoidable impurities; after the slag-steel reaction between the synthetic slag and the molten steel is sufficient, the [N] content is determined to be 27ppm by sampling in the ladle, which meets the requirements of the process regulations. Subsequent non-destructive testing of the roll found no casting defects such as subcutaneous pores and microporosity, which greatly improved the metallurgical quality of the roll.

Embodiment 3

[0020] When pouring Φ800х1700 centrifugal composite high-speed steel rolls, the melting weight of the outer high-speed steel molten steel is 3600Kg, and the [N] content of the molten steel is measured to be 188ppm before tapping, and 14Kg / t is added with the flow during tapping steel Preconfigured synthetic slag, wherein the chemical composition weight percentage of synthetic slag is: 20% CaO, 34% SiO 2 , 13% Fe x o y , 13% Al 2 o 3 , 7% C, 9% Re(Y), and ∑(CaO+SiO 2 +Al 2 o 3 +M x o y +C+Re(Y)) = 96%, and the rest are unavoidable impurities; after the slag-steel reaction between the synthetic slag and the molten steel is sufficient, the [N] content is determined to be 35ppm by sampling in the ladle, which meets the requirements of the process regulations. Subsequent non-destructive testing of the roll found no casting defects such as subcutaneous pores and microporosity, which greatly improved the metallurgical quality of the roll.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a roller high-speed steel molten steel tapping denitrification method, and is characterized in that in a tapping process, pre-prepared synthetic slag with the amount of 5-15 kg / t steel is added along with stream, wherein the synthetic slag comprises the chemical composition by the weight percentage: 10-30% of CaO, 30-50% of SiO2, 5-15% of FexOy, 5-20% of Al2O3, 1-8% of C, 5-10% of Re (Y), and inevitable impurities; nitrogen in the molten steel is carried out by CO2 or CO bubbles generated from a reaction of metallic oxide in the synthetic slag with [C] in molten steel and a reaction of C in the synthetic slag with O2 in air and is discharged into an atmospheric layer, rare-earth nitrides generated from a reaction of rare-earth metal elements in the synthetic slag with [N] go into molten slag to be removed, and the [N] content in the molten steel is reduced. The method significantly reduces the [N] content in the molten steel and improves the metallurgical quality of a roller.

Description

technical field [0001] The invention relates to the technical field of denitrification in steelmaking technology, in particular to a tapping denitrification method for high-speed steel for rolls that can significantly reduce the [N] content in molten steel and improve the metallurgical quality of products. Background technique [0002] At present, too high nitrogen content in cast high-speed steel rolls is considered harmful. When the nitrogen content in the steel exceeds 100ppm, subcutaneous pores and microporosity will occur on the roll; The occurrence of fire brittleness and age hardening reduces the plastic toughness of the roll material; when the nitrogen content is too high, "blue brittleness" is prone to occur during the heat treatment and use of the roll, reducing the impact toughness of the roll material; when the nitrogen content is too high, the high-speed steel Ti, V, etc. in the material and nitrogen produce brittle nitrides that seriously affect the high-temper...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C21C7/076
CPCY02P10/20
Inventor 史焕青储恩杰张彬邵黎军周军
Owner JIANGSU GONGCHANG ROLL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products