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Method for processing materials for manufacturing tobacco sheets and tobacco sheets manufactured with method

A technology of tobacco sheet and processing method, which is applied in the direction of preparing tobacco, tobacco, and processing tobacco, etc., which can solve the problems of low filling value, large material loss, and poor sheet strength, so as to reduce cutting and damage, improve physical properties, combine force-enhancing effect

Inactive Publication Date: 2015-03-04
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because tobacco waste such as tobacco stems and tobacco powder has short fibers and high content of non-fibrous components, low-concentration beating causes serious cutting and damage of fibers and non-fibrous components. High content, large material loss, low copying yield, poor sheet strength, low filling value, and high energy consumption in the beating process
However, if high-concentration refining is adopted to make the pulp meet the beating degree required by the paper machine, there will be problems such as excessive separation, brooming, and crushing of materials and fibers during the refining process, and there will be large investment in equipment. Disadvantages such as high energy consumption

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] (1) Soak the washed 700Kg of tobacco stems and 300Kg of tobacco powder mixture in 7000Kg of water with a temperature of 65°C for 30 minutes, extract, and obtain a primary solid-phase mixture of tobacco stems and tobacco powder and a section of extract by solid-liquid separation; The above-mentioned same conditions and operations carry out two-stage extraction on the primary solid-phase mixture to obtain the secondary solid-phase mixture and the two-stage extract;

[0041](2) The secondary solid-phase mixture obtained in step (1) is refined by a single-disk refiner successively in five stages, wherein the distance between the movable disc and the fixed disc is adjusted to 1.0 mm during the first segment of refining, and the solid The mass concentration of the phase mixture is adjusted to be 13.4%; the distance between the movable disc and the fixed disc is adjusted to be 0.7mm during the second stage of refining, and the mass concentration of the solid phase mixture is ad...

Embodiment 2

[0048] (1) Soak the washed 500Kg tobacco stem and 500Kg tobacco powder mixture in 10,000Kg water at a temperature of 65°C for 40 minutes, extract, and obtain the primary solid-phase mixture of tobacco stem and tobacco powder and an extract by solid-liquid separation; The above-mentioned same conditions and operations carry out two-stage extraction on the primary solid-phase mixture to obtain the secondary solid-phase mixture and the two-stage extract;

[0049] (2) The secondary solid-phase mixture obtained in step (1) is refined by a single-disk refiner successively in five stages, wherein the distance between the movable disc and the fixed disc is adjusted to 1.0 mm during the first segment of refining, and the solid The mass concentration of the phase mixture is adjusted to be 13.2%; the distance between the movable disc and the fixed disc is adjusted to be 0.7mm during the second stage of refining, and the mass concentration of the solid phase mixture is adjusted to be 11.8%...

Embodiment 3

[0056] (1) Soak and wash 300Kg of tobacco stems and 700Kg of tobacco powder mixture in clean water at room temperature for 30 minutes, then soak in 5000Kg of water at a temperature of 60°C for 60 minutes for extraction, and undergo solid-liquid separation to obtain a solid-phase mixture of tobacco stems and tobacco powder and a stage of extraction Liquid; Carry out two-stage extraction to primary solid-phase mixture according to above-mentioned same condition and operation, obtain secondary solid-phase mixture and two-stage extraction liquid;

[0057] (2) The secondary solid-phase mixture obtained in step (1) is refined by a single-disk refiner successively in five stages, wherein the distance between the movable disc and the fixed disc is adjusted to 1.0 mm during the first segment of refining, and the solid The mass concentration of the phase mixture is adjusted to be 13.7%; the distance between the movable disc and the fixed disc is adjusted to be 0.7mm during the second sta...

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Abstract

The invention belongs to the technical field of tobacco sheet manufacturing, and discloses a method for processing materials for manufacturing tobacco sheets with tobacco waste and the tobacco sheets manufactured with the method. The method includes the steps that after a mixture of tobacco stems and tobacco powder is extracted, the concentration is gradually lowered under the medium concentration condition; multistage soft defibrination processing is carried out; smashing and defibrination are carried out on materials obtained through defibrination processing and outer-fiber long-fiber stuff; and obtained slurry is evenly mixed to obtain materials used for manufacturing tobacco sheet base sheets. According to the method, gradual, sufficient and even mixing and defibering are carried out on the solid-phase mixture of the tobacco stems and the tobacco powder in the multistage soft defibrination processing process; moderate thin fibrillation is generated; the cutting effect and the damage effect on the materials in the defibrination process are reduced; the high thin fibrillation degree of the outer-fiber long-fiber stuff is obtained under the high pulping strength; the adsorption effect and the cross linking effect on thin components in the materials are facilitated; the retention rate of the tobacco powder and packing on a net is improved; the yield is improved; and the porosity and the physical performance of the tobacco sheet are improved.

Description

technical field [0001] The invention belongs to the technical field of tobacco sheet preparation, and in particular relates to a method for processing materials for preparing tobacco sheet by using tobacco waste and the tobacco sheet. Background technique [0002] Tobacco sheet by papermaking method uses waste such as tobacco stems, tobacco leaf fragments and tobacco dust produced in the cigarette production process as raw materials, and uses wet papermaking method to prepare thin sheets close to tobacco leaves, which can be used in cigarette production. Paper-making tobacco flakes have low density, high filling value, good flexibility and processing resistance, high silk forming rate, good combustion performance, low tar release, and strong plasticity of the product, which has become one of the important ways for the comprehensive utilization of tobacco raw material waste . On the other hand, using tobacco waste to prepare paper-making tobacco sheets can make full use of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/14A24B15/00
CPCA24B3/14A24B15/12
Inventor 雷利荣李友明
Owner SOUTH CHINA UNIV OF TECH
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