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Calcined coke quality impact analysis process control method

A process control and quality analysis technology, applied in the direction of total factory control, total factory control, electrical program control, etc., can solve the problems of increasing process energy consumption, unqualified, affecting the quality of calcined coke, etc., to improve production efficiency and reduce energy consumption. consumption and operating costs, and the effect of stable calcination process control

Active Publication Date: 2017-06-23
SHENYANG ALUMINIUM MAGNESIUM INSTITUTE
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Problems solved by technology

[0002] Calcined coke is the main raw material for the production of prebaked anodes for aluminum electrolysis, and its production quality directly determines the quality of prebaked anode carbon blocks and their specific performance on the electrolytic cell. Factors affecting the quality of calcined coke products include not only delayed petroleum coke calcination Process parameters such as negative pressure and temperature are controlled, and are directly related to raw material conditions such as delayed petroleum coke volatile content and trace element content. Since the current entire petroleum coke calcination production process control is mostly completed by technology and operator production experience, Therefore, once the quality of calcined coke lumps fluctuates or unqualified products continue to appear, it is difficult for the existing process control methods and systems to find out the cause in time and make a quick response. The result not only affects the quality of calcined coke, but also directly increases the energy consumption of the process, affecting Whole anode production running cost

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  • Calcined coke quality impact analysis process control method

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Embodiment Construction

[0019] The embodiments of the present invention are described in detail below, but the protection scope of the present invention is not limited by the embodiments.

[0020] As shown in the figure, the calcined coke quality impact analysis process control method of the present invention sends the data from the calcining workshop PLC1 to the calcining workshop data analysis server 6 through the workshop bus data conversion terminal 2, and the offline measurement data acquisition terminal 3 sends the collected data to to the data analysis server 6 of the calcining workshop, and the coke performance information in the raw material warehouse server 4 is sent to the data analysis server 6 of the calcining workshop through the middleware 5 of the first workshop-level data interaction platform, and the data analysis server 6 of the calcining workshop internally returns the received data Classified and stored in calcined coke quality analysis module 6a, system negative pressure control ...

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Abstract

The invention relates to a calcined coke quality influence analysis technology control method. PLC data from a calcination workshop is sent to a calcination workshop data analysis server through a workshop bus data conversion terminal, an offline measuring data acquisition terminal sends the acquired data to the calcination workshop data analysis server, green coke performance information in a raw material database server is sent to the calcination workshop data analysis server through a first workshop-grade data interaction platform middleware, the calcination workshop data analysis server sends a received data analysis result to a comprehensive control parameter influence analysis module, and the comprehensive control parameter influence analysis module performs calcined coke quality influence weight analysis on the analysis result, displays the analysis result on the calcination workshop data analysis server, and at the same time, sends an influence weight analysis result to a client server through a second workshop-grade data interaction platform middleware. The calcined coke quality influence analysis technology control method has the advantage of reducing the energy consumption of a production process and the operation cost.

Description

technical field [0001] The invention relates to a quality impact analysis process control method, in particular to a quality impact analysis process control method of calcined coke, a raw material for prebaked anode production. Background technique [0002] Calcined coke is the main raw material for the production of prebaked anodes for aluminum electrolysis, and its production quality directly determines the quality of prebaked anode carbon blocks and their specific performance on the electrolytic cell. Factors affecting the quality of calcined coke products include not only delayed petroleum coke calcination Process parameters such as negative pressure and temperature are controlled, and are directly related to raw material conditions such as delayed petroleum coke volatile content and trace element content. Since the current entire petroleum coke calcination production process control is mostly completed by technology and operator production experience, Therefore, once th...

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418C25C3/12
CPCG05B19/418Y02P90/02
Inventor 许海飞汤新中樊利军梁和奎崔银河孙毅孙晓旭王楠
Owner SHENYANG ALUMINIUM MAGNESIUM INSTITUTE