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Production and maintenance method for prestressed spun concrete square pile

A hollow square pile and concrete technology, used in ceramic forming machines, manufacturing tools, etc., can solve the problems of poor bending resistance, shear resistance, tensile resistance, and low construction damage rate of thin-walled pipe piles, and reduce the De-soldering or displacement of small joints, increasing seismic performance, and excellent pile quality

Inactive Publication Date: 2015-04-29
NANTONG ZHONGJI PILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Immersed pipe piles, concrete prefabricated piles, bored piles, prestressed concrete pipe piles, etc. are widely used in the existing market. Among the above concentrated pile types, prestressed concrete pipe piles are prefabricated in factories, have high concrete strength, The advantages of convenient construction and fast cycle have been widely used, while immersed pipe grouting piles need to be produced on site, the quality is difficult to guarantee, and the environmental pollution is serious. They are not suitable for geology with thick soft soil layers, and are prone to necking. phenomenon, the construction period is very long, the advantages and disadvantages of prefabricated concrete square piles have been described, and will not be repeated, but one thing worth mentioning is that its construction damage rate is very low, which is also one of the starting points for our development and production of prestressed hollow square piles. 1. At the same time, because it is solid and has a large self-weight, cracks in the pile body often appear during construction, which makes the durability of the pile poor; and through the combination of centrifugal and prestressing technology, plus internal hollow, the newly developed hollow Square piles completely overcome this disadvantage
[0004] Currently on the market, prestressed concrete pipe piles are relatively more used in industrial and civil buildings. It overcomes the shortcomings of the pile types used in the past and has its own characteristics, but the shortcomings are also obvious: the appearance is smooth and round, especially in When used as a friction pile, the friction with the soil is small, and many projects have to use pipe piles with large outer diameters or simply use solid square piles, which increases the project cost; the bending resistance of thin-walled pipe piles is poor , especially the poor shear resistance and tensile performance of the pile body, which has buried hidden dangers for the foundation of the building. Therefore, at the recent National Prestressed Concrete Pipe Pile Research Conference, it has been clearly stated that the shear resistance of pipe piles must be adjusted. , Tensile performance, and pipe piles are used cautiously in key projects. Therefore, the development of foundation pile materials with a polygonal or variable diameter appearance, and innovations such as improving the production process are the top priorities of development.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A production and maintenance method for prestressed concrete hollow square piles,

[0020] 1. Making steel cages; routine operation, installing steel cages and mechanical fabrics;

[0021] 2. Mold closing: use a tensioning machine to stretch the prestressed steel rod, and perform conventional operations to increase its prestress;

[0022] 3. The specific steps of pretreatment before mixing raw materials are as follows:

[0023] (1) Wet 125 parts of stones, 350 parts of yellow sand, 98 parts of water reducing agent and 210 parts of cement according to the weight ratio, wet the above raw materials with water, squeeze the wet raw materials through one or a group of roller presses, and remove the wet raw materials from the wet raw materials removing at least a portion of impurities and surface soiling, and shearing the wet feedstock to produce feedstock particles having a size that is 60% pumpable when slurried;

[0024] (2) Then put 34 parts of the anti-seismic mixture a...

Embodiment 2

[0030] On the basis of Example 1, change the operating parameters of the pretreatment part before mixing the raw materials in step (3), the specific steps are as follows:

[0031] (1) According to the weight ratio, mix 135 parts of stones, 480 parts of yellow sand, 102 parts of water reducing agent, and 250 parts of cement. Wet the above raw materials with water, squeeze the wet raw materials through one or a group of roller presses, and remove the wet raw materials from the wet raw materials. removing at least a portion of impurities and surface soiling, and shearing the wet feedstock to produce feedstock particles having a size that is 80% pumpable when slurried;

[0032] (2) Then put 45 parts of the anti-seismic mixture and 80 parts of the anti-cracking polymer fiber mixture into the concrete mixer and stir for 30 seconds to form a concrete mixture.

[0033] Change the specific steps of post-processing after mixing raw materials: add pipe pile waste cement slurry to the mix...

Embodiment 3

[0035] On the basis of Example 1 or 2, change the operating parameters of the pretreatment part before the raw material mixing in step (3), when the raw material particles are slurried in step (1), 75.6% is a size suitable for pumping; change the post-processing of raw material mixing The medium and wet mixing time is 88s.

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Abstract

The invention discloses a production and maintenance method for a prestressed spun concrete square pile. The production and maintenance method comprises the following steps: producing a reinforced cage; mounting the reinforced cage and performing mechanical material distribution; performing die assembly to realize the great improvement of concrete compaction and finally form a spun square pile; carrying out steam maintenance; pretreating raw materials in a centrifugal die, wherein the pretreatment step consists of a raw material pre-mixing pretreatment and raw material post-mixing pretreatment. According to the production and maintenance method for prestressed spun concrete square pile, the antiseptic performance of the spun square pile can be enhanced, so that the production and maintenance method is worthy of popularization and use in malloseismic regions and building foundations of highrise buildings and large-area basements.

Description

technical field [0001] The invention relates to a production and maintenance method of a prestressed concrete hollow square pile, belonging to the field of concrete prefabricated components. Background technique [0002] The prestressed square pile is a hollow cylindrical slender concrete prefabricated component made by pretensioning prestressing process and centrifugal forming method. It is mainly composed of square pile body, end plate and steel ferrule. The use of hollow square piles, because of its many advantages, will be accepted by the market and promoted. Japan, as the inventor of pipe piles, has been widely used since the 1960s. In recent years, the use of pipe piles has been decreasing year by year. In 2004, the number of pipe piles used nationwide was less than 5 million meters; Since the use of square piles has accounted for 40% of all pile types, the advantages of hollow square piles can be seen. The United States is also similar to Japan. In 2003, the use of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B23/16B28B11/24
CPCB28B11/245B28B23/16C04B28/00C04B14/06C04B16/06
Inventor 彭超沈建平
Owner NANTONG ZHONGJI PILE
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