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Method of preparing white carbon black by virtue of carbonization method

A white carbon black and carbonization technology, applied in the directions of silicon oxide, silicon dioxide, etc., can solve the problems of large consumption of carbon dioxide, inability to continuous production, long reaction time, etc., and achieve continuous reaction efficiency, fast reaction speed and cost. low cost effect

Active Publication Date: 2015-05-06
安徽进化硅纳米材料科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the high-pressure spray reaction tower maintaining a certain pressure, under the high-speed rotation of the centrifugal atomizer, the water glass solution is atomized into countless fine droplets with a particle size of 5-100 microns, and the gas containing carbon dioxide is introduced to participate in the reaction and maintenance. Tower internal pressure, in-situ reaction in the high-pressure spray reaction tower to prepare silica slurry, this method is based on high-pressure reaction, thus ensuring that the reaction can be completely carried out, efficient and continuous, and solves the problem of the traditional carbonic acid method. The reaction time in carbon black is long, the consumption of carbon dioxide is large, the efficiency is low, and the continuous production cannot be produced.

Method used

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  • Method of preparing white carbon black by virtue of carbonization method

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Effect test

Embodiment 1

[0022] The liquid water glass with a modulus of 2.5 is mixed with water to prepare 10 kg of water glass solution with a mass fraction of 25%. After stirring evenly under heating at 75°C, it is passed into a high-pressure spray reaction tower. The particle size is 5 microns, the pressure inside the control tower is 0.8Mpa, the pressure is kept stable by supplementing pure carbon dioxide gas, the waste gas is discharged in time, and the carbon dioxide content in the tower is kept at 60% (other components are water vapor), and the temperature inside the tower is controlled at 90°C. Continuous production, the silica slurry settled at the bottom of the reaction tower is transported to the storage tank through pipelines to obtain the silica slurry, after washing and refining, the finished silica is obtained by spray drying, and the silica performance is tested.

Embodiment 2

[0024] The liquid water glass with a modulus of 3.8 is mixed with water to make 10 kg of water glass solution with a mass fraction of 5%, and after being stirred evenly under heating at 40°C, it is passed into a high-pressure spray reaction tower, and the rotational speed of the atomizing disc and the amount of feed are controlled such that The atomization particle size is 100 microns, the pressure inside the control tower is 0.05Mpa, the pressure is kept stable by supplementing pure carbon dioxide gas, the waste gas is discharged in time, and the carbon dioxide content in the tower is kept at 100%, the temperature inside the tower is controlled at 40°C, continuous production, reaction tower The bottom-settled silica slurry is transported to the storage tank through pipelines to obtain the silica slurry. After washing and refining, flash drying is used to obtain the finished silica, and the silica performance test is carried out.

Embodiment 3

[0026] Add water to the liquid water glass with a modulus of 2.8 to prepare 10 kg of water glass solution with a mass fraction of 15%, add 50 g of sodium carbonate, stir evenly under heating at 55°C, and then pass it into the high-pressure spray reaction tower, and control the rotation speed of the atomizing disc And the feeding amount makes the atomized particle size be 20 microns, the pressure inside the control tower is 0.5Mpa, supplement the mixed gas containing 60% carbon dioxide (other components are air) to keep the pressure stable, discharge waste gas in time, and keep the carbon dioxide content in the tower at 80% % (other components are air and water vapor), the temperature in the tower is controlled at 70 ° C, continuous production, the sedimentation silica slurry at the bottom of the reaction tower is transported to the storage tank through pipelines, and the silica slurry is obtained. After washing and refining , the finished product of silica was obtained by spray...

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Abstract

The invention relates to a method of preparing white carbon black by virtue of a carbonization method. The method comprises the following steps: adding water into liquid water glass with the modulus to be 2.5-3.8 to prepare a water glass liquid with the mass percent of 5-25 percent, uniformly stirring at the temperature of 40-90 DEG C, introducing the mixture into a high-pressure atomization reaction tower, controlling the pressure of a tower body to be 0.05-0.8MPa, supplementing carbon dioxide gas to keep stable pressure, exhausting waste gas, keeping the volume content of carbon dioxide in gas in the tower body to be 60-100 percent, controlling the temperature in the tower body to be 40-90 DEG C, carrying out continuous production, settling white carbon black slurry at the bottom of the reaction tower, conveying the white carbon black slurry to a storage tank by virtue of a pipeline to obtain white carbon black grout, washing, grinding, and drying to obtain a white carbon black finished product, wherein the atomization particle size is 5-100 microns. The method is simple in equipment requirements, rapid and efficient in reaction, small in particle size of the produced white carbon black product and uniform in distribution, is environmentally friendly without pollution, accords with various performance indexes of white carbon black for rubber and has good economical benefit.

Description

technical field [0001] The invention relates to a method for preparing white carbon black by carbonization. In the present invention, the water glass solution is atomized through a high-pressure spray reaction tower, and then in-situ reacts with a gas containing carbon dioxide in a high-pressure spray reaction tower maintaining a certain pressure to prepare a white carbon black slurry, which is washed and refined, and then dried and granulated to obtain The process of white carbon black finished product, the method of the invention has high reaction efficiency and fast speed, can continuously produce white carbon black, and meets the requirement of environmental protection. Background technique [0002] With the introduction of the concept of green tires, silica has gradually become a research hotspot. Compared with the traditional filler carbon black required in the tire industry, the application of silica in tires has more advantages, such as lower rolling resistance and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B33/18
Inventor 王益庆沈家锋张立群
Owner 安徽进化硅纳米材料科技有限公司
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