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Wheel steel and heat treatment method and application thereof

A heat treatment method and wheel steel technology, which is applied in the field of rolling steel wheels for railway vehicles, can solve the problem of reducing the safety performance of medium and high carbon steel wheels, reducing the crack growth resistance inside the wheel, and the average value of the impact toughness of the web plate, etc. problems, to achieve the effect of promoting the refinement of pearlite sheets, improving the safety performance of the wheel, and good comprehensive mechanical properties

Inactive Publication Date: 2015-07-08
MAGANG (GROUP) HOLDING CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For CL65 steel wheels whose C content is in the range of medium and high carbon steel, the new railway industry standard requires that the microstructure of the wheel rim should be fine pearlite and a small amount of ferrite after quenching and tempering treatment. The notable feature is that the increase in hardness will lead to a decrease in impact toughness, thereby reducing the internal crack growth resistance of the wheel. When the wheel is subjected to complex wheel-rail interaction forces during service, it will have a negative impact on the safety performance of the wheel. Negative Effects
[0005] In the process of research and development of medium and high carbon steel CL65 wheels by Maanshan Iron and Steel Co., Ltd., the CL65 wheels trial-produced according to the conventional rolling and heat treatment process of the wheels have the phenomenon that the average value of the impact toughness of the web plate is low and the margin is insufficient, which cannot meet the predetermined strength. Based on the better impact toughness of the radial plate, the safety performance of medium and high carbon steel wheels is reduced

Method used

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  • Wheel steel and heat treatment method and application thereof
  • Wheel steel and heat treatment method and application thereof
  • Wheel steel and heat treatment method and application thereof

Examples

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Embodiment 1

[0030] The molten steel whose chemical composition is shown in Example 1 in Table 1 is formed through electric furnace steelmaking process, LF furnace refining process, RH vacuum treatment process, round billet continuous casting process, ingot cutting and rolling process, heat treatment process, processing, and finished product inspection process. The heat treatment process is as follows: after heating the furnace to 854°C and keeping it warm for 2.6 hours, the rim is sprayed with water to cool (the inner metal of the rim is cooled to below 550°C at a cooling rate of 2°C / s-5°C / s), When the temperature in the middle of the plate drops to 790°C, air-cool the web (so that the metal inside the web is cooled to below 732°C at a cooling rate of 4°C / s-7°C / s), then air-cool, and finally reheat to Temper at 497°C, holding time 4 hours and 30 minutes.

[0031] Such as figure 1 , 2 As shown, the microstructure of the wheel web prepared in this example is fine flaky pearlite + a small ...

Embodiment 2

[0035] The molten steel whose chemical composition is shown in Example 2 of Table 1 is formed through electric furnace steelmaking process, LF furnace refining process, RH vacuum treatment process, round billet continuous casting process, ingot cutting and rolling process, heat treatment process, processing, and finished product inspection process. The heat treatment process is: the molten steel whose chemical composition is as shown in Table 1 Example 2 is passed through the electric furnace steelmaking process, the LF furnace refining process, the RH vacuum treatment process, the round billet continuous casting process, the ingot cutting and rolling process, the heat treatment process, and the processing , The finished product inspection process is formed. The heat treatment process is as follows: after heating the furnace to 868°C and keeping it warm for 2.8 hours, the rim is sprayed with water to cool (the inner metal of the rim is cooled to below 550°C at a cooling rate of...

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Abstract

The invention relates to wheel steel and a heat treatment method and application thereof. The wheel steel comprises, by weight, 0.57-0.67% of C, not larger than 1.00% of Si, not larger than 1.20% of Mn, not larger than 0.025% of P, not larger than 0.025% of S, and the balance Fe and unavoidable impurity elements. The wheel steel is used for manufacturing wagon wheels. The heat treatment method comprises the following steps that firstly, the temperature of the wheels is increased to 850 DEG C to 870 DEG C along with the temperature of a furnace; secondly, heat preservation is conducted; thirdly, spray cooling is conducted on rims; fourthly, when the temperature of the middle portions of wheel disks is reduced to 730 DEG C to 740 DEG C, air cooling is conducted on the wheel disks; fifthly, air cooling is conducted; sixthly, heating, tempering and heat preserving are conducted. On the basis that the strength of the wagon wheels subjected to heat treatment and containing 0.57-0.67% of carbon goes near to that of a common medium and high carbon steel wheels, the impact property of the wheel disks is remarkably improved, and therefore the good comprehensive mechanical property is obtained, and the use safety performance of the wheels is improved.

Description

technical field [0001] The invention relates to the field of manufacturing rolling steel wheels for railway vehicles, in particular to a heat treatment method for steel rolling integral wheels for railway freight vehicles with an axle load of 25t to 30t and a running speed of ≤120km / h. Background technique [0002] my country's current railway freight vehicle wheel standard is the railway industry standard TB / T2817-1997 "Technical Conditions for Rolled Steel Integral Wheels for Railway Vehicles" promulgated in 1997, which is mainly applicable to railway freight vehicle wheels with a running speed of not less than 120km / h . The C content requirement of conventional CL60 steel in this standard is 0.55-0.65%, which has not changed for decades. In recent years, traditional wheel steels have been exposed to a large number of problems under heavy load and speed-up conditions, including severe wear and edge rolling, increased wheel peeling and block loss, and sharply shortened whee...

Claims

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Application Information

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IPC IPC(8): C22C38/06C22C38/04C21D9/34C21D8/00
Inventor 孙曼丽江波陈刚方金凤钟斌邹强赵海宫彦华李翔
Owner MAGANG (GROUP) HOLDING CO LTD
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