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Manufacturing method for nickel composite board end sockets

A manufacturing method and composite plate technology, which is applied in the field of nickel composite plate head manufacturing, can solve the problems that the workpiece cannot meet the technical requirements, difficult forming and processing, and poor plastic deformation, so as to achieve reasonable distribution of metal streamlines and feasible thermal processing system , the effect of stable performance

Inactive Publication Date: 2015-07-22
无锡市前洲西塘锻压有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the disadvantages of poor plastic deformation, easy cracking, and large resilience during cold forming of the nickel composite plate, it is difficult to form and process. It is easy to cause problems such as tearing during forming, resulting in scrapping

Method used

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  • Manufacturing method for nickel composite board end sockets
  • Manufacturing method for nickel composite board end sockets
  • Manufacturing method for nickel composite board end sockets

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The present invention is applied to the head of N02201 / Q345R nickel composite plate with the specification of ￠1300 / 30mm, and the specific implementation method is as follows:

[0028] (1), mold design: the diameter of the head is 1300mm, the wall thickness is 30mm, and the diameter D of the upper mold pressure head is calculated according to the formula of the technical plan 1 Take 1307mm, the diameter of the outlet of the lower die pull ring is D 2 Take 1371mm, take the gap Z between the upper and lower molds as 31.8mm, and take the fillet R of the lower mold pull ring as 75mm;

[0029] (2) Splicing composite panels: Splice the required nickel composite panels, and the spliced ​​panels are used as the blank for forming the head of the nickel composite panels. The spliced ​​panels must be spot-welded and pasted on the weld seam, and the pasting strips should be left blank than the weld seam The width is narrower than 3mm, and the cladding of the weld seam is completel...

Embodiment 2

[0047] The present invention is applied to the N02201 / Q345R nickel composite plate head of ￠3400 / 30mm specification, and the specific implementation method is as follows:

[0048] (1), mold design: the diameter of the head is 3400mm, the wall thickness is 30mm, and the diameter D of the upper mold pressure head is calculated according to the formula of the technical plan 1 Take 3424mm, the diameter of the outlet of the lower die pull ring is D 2 Take 3488mm, take the gap Z between the upper and lower molds as 31.8mm, and take the fillet R of the lower mold pull ring as 105mm;

[0049] (2) Splicing composite panels: Splice the required nickel composite panels, and the spliced ​​panels are used as the blank for forming the head of the nickel composite panels. The spliced ​​panels must be spot-welded and pasted on the weld seam, and the pasting strips should be left blank than the weld seam The width is narrower by 4mm, and the cladding of the weld seam is completely welded;

...

Embodiment 3

[0063] The present invention is applied to the head of N02201 / Q345R nickel composite plate with the specification of ￠2200 / 30mm, and the specific implementation method is as follows:

[0064] (1), mold design: the diameter of the head is 2200mm, the wall thickness is 30mm, and the diameter D of the upper mold pressure head is calculated according to the formula of the technical plan 1 Take 2215mm, the diameter of the outlet of the lower die pull ring is D 2 Take 2279mm, take the gap Z between the upper and lower molds as 31.8mm, and take the fillet R of the lower mold pull ring as 90mm;

[0065] (2) Splicing composite panels: Splice the required nickel composite panels, and the spliced ​​panels are used as the blank for forming the head of the nickel composite panels. The spliced ​​panels must be spot-welded and pasted on the weld seam, and the pasting strips should be left blank than the weld seam The width is narrower than 3.5mm, and the cladding of the weld seam is complet...

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Abstract

The invention relates to a metal material machining technology and manufacturing method, in particular to a manufacturing method for nickel composite board end sockets. The manufacturing method comprises the steps of designing a die; calculating the diameter of an upper die pressure head, the diameter of an outlet of a lower die pull ring, the gap between an upper die and a lower die and the circular bead of the lower die pull ring; splicing composite boards; carrying out penetrant flaw detection; carrying out ultrasonic detection; polishing and cleaning the die; carrying out earlier stage processing of blanks; carrying out heating through a natural gas furnace; carrying out stamping forming, wherein three-time forming is adopted for the forming technology; carrying out spinning forming; cutting grooves; carrying out acid dipping; carrying out polishing; carrying out penetrant flaw detection and ultrasonic detection; stacking the end sockets. By means of the method, the stamping process is stable, transformation is even and smooth, a determined hot working system is feasible, the technology parameters are reasonable, control over the dimension of workpieces is good, metal streamline distribution is reasonable, and performance is stable.

Description

technical field [0001] The invention relates to a manufacturing method of metal material processing technology, in particular to a manufacturing method of a nickel composite plate head. Background technique [0002] Nickel clad plate is an excellent engineering structure material, with its usage expanding year by year, it is more and more used in the processing and manufacturing of various engineering structures and equipment. Due to the disadvantages of poor plastic deformation, easy cracking, and large resilience during cold forming of the nickel composite plate, it is difficult to form and process. It is easy to cause problems such as tearing during forming, resulting in scrapping. Contents of the invention [0003] The purpose of the present invention is to overcome the deficiencies in the prior art, thereby providing a method for manufacturing a nickel clad plate head, the stamping process is stable, the deformation is uniform and smooth, the determined thermal proce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21D22/02B21D22/14
CPCB23P15/00B21D22/02B21D22/14
Inventor 刘熹顾蔚枫唐国强潘长标
Owner 无锡市前洲西塘锻压有限公司
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