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Catalyst slurry for preparing CNTs and method for preparing CNTs on different fiber substrates

A catalyst slurry, catalyst technology, applied in chemical instruments and methods, physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, etc. , not suitable for mass production and other problems, to achieve effective and uniform load, reduce fiber damage, and improve functional applications.

Active Publication Date: 2015-09-09
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, these methods have their own problems: the PVD process sputters only on the surface, and for fiber substrates with curvature, it is difficult to take into account the curved surface and enter the interior of the fiber; the atomic layer deposition method uses complicated materials and expensive equipment, and is not suitable for mass production ; The reaction temperature of the floating catalytic process is mostly concentrated in the high temperature zone of 750 ° C ~ 850 ° C, which will cause certain damage to the fiber strength; the method of slurry impregnation is simple and easy, suitable for mass production, but there is uneven distribution of catalysts , the concentration is difficult to control and many other difficulties

Method used

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  • Catalyst slurry for preparing CNTs and method for preparing CNTs on different fiber substrates
  • Catalyst slurry for preparing CNTs and method for preparing CNTs on different fiber substrates
  • Catalyst slurry for preparing CNTs and method for preparing CNTs on different fiber substrates

Examples

Experimental program
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Effect test

Embodiment 1

[0035] To prepare CNTs on silicon carbide fibers, the specific steps are as follows:

[0036] (1) Use absolute ethanol as the organic solvent, phenolic resin as the solute, and prepare a phenolic resin solution at a mass fraction ratio of 3:100.

[0037] (2) Ultrasonic disperse the solution in step (1) for 10 minutes to obtain a completely dissolved phenolic resin solution.

[0038] (3) Take the solution in step (2) as masterbatch, according to phenolic resin: SiO 2 (fumed white carbon black, average particle size 10nm): nano-nickel powder=3:1:3 mass fraction ratio to prepare catalyst solution.

[0039] (4) Ultrasonic disperse the solution in step (3) for 10 minutes to obtain a uniformly dispersed catalyst solution.

[0040] 2. Catalyst loading and growth process of CVD CNTs

[0041] (5) Take a 2D silicon carbide fiber cloth, soak it in step (4) for 10 minutes, remove it, put it in an oven at 70°C, and dry it for 10 hours.

[0042] (6) Put the dried substrate in step (5) i...

Embodiment 2

[0044] The specific method and steps are the same as in Example 1, except that the substrate is changed to a carbon fiber substrate, and the growth time is 1 to 4 minutes. Carbon nanotube / carbon fiber composites with different thicknesses and loads of CNTs can be obtained.

Embodiment 3

[0046] The specific method and steps are the same as in Example 2, except that the substrate is changed to a carbon fiber substrate with a pyrolytic carbon interface layer, and the growth time is 1-4 minutes. Carbon nanotube / carbon fiber composites with different thicknesses and loads of CNTs can be obtained.

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Abstract

The invention relates to catalyst slurry for preparing CNTs and a method for preparing CNTs on different fiber substrates. The catalyst takes high-activity nanoparticles of iron, cobalt, and nickel as catalyst bodies; nanometer ceramic powder is taken as a dispersant; an ultrasonic dispersing method is adopted to prepare the catalyst slurry; required substrate materials are immersed and dried; and a CVD method is adopted for realizing low-temperature fast CNTs growth. The method has advantages that: by adopting a slurry hanging method, the catalyst is effectively and uniformly loaded on the surfaces of fibers, and controllable morphology and structure and uniform dispersion of low-temperature fast CNTs growth is realized by combining the CVD method. A resin is added to further provide sufficient carbon sources for CNTs growth via the CVD method. CNTs grow through the CVD method in short time at a low temperature, so that damage, due to high temperature, to fibers is reduced, synergetic enhancement of microstructure and nanostructure is realized, and the function of CNTs is improved.

Description

technical field [0001] The invention belongs to a low-temperature short-time controllable CVD CNTs growth process, in particular to a catalyst slurry used for CNTs preparation and a method for preparing CNTs on different fiber substrates. Background technique [0002] Carbon nanotubes have low density, large specific surface area, good thermal conductivity and excellent mechanical properties, and have been successfully used in many fields such as mechanical enhancement, electrochemical devices, field emission, shielding and absorbing materials. However, there are still many problems in how to realize the preparation of carbon nanotube composites at low cost, in large quantities, in large sizes, and in complex shapes, and how to make the excellent properties of microscopic carbon nanotubes macroscopic. Continuous fiber, with good mechanical properties and easy formability, has become the most commonly used reinforcement in composite materials. Considering the advantages of c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J23/755B01J35/12C01B31/02B01J35/27
Inventor 张亚妮贾晓菁常文辰成来飞张立同
Owner NORTHWESTERN POLYTECHNICAL UNIV
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