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Solid yoga foam roller and processing method thereof

A processing method and technology of yoga columns, which are applied in the field of rubber and plastic products, can solve the problems of large differences in surface pattern hardness of finished products, shorten the service life of yoga columns, and low utilization rate of raw materials, etc., and achieve short production cycle, low cost and high utilization rate Effect

Inactive Publication Date: 2015-12-02
ZHANGJIAGANG HONGLI RUBBER & PLASTIC PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Now that people's living standards continue to improve, they pay more attention to physical health. Yoga is the preferred item for physical fitness. It can relax the body and mind, keep fit and shape, and the yoga column is an ideal auxiliary tool commonly used by yoga practitioners. It is currently on the market. Most of the yoga columns are made of EVA material with patterns on the surface and hollow plastic hard tubes on the inner layer through cutting, gluing, and molding products, referred to as molded yoga columns. This processing method requires 12 processes. , It takes a 15-day production cycle from material preparation to product, with many processes, long production cycle, and low utilization rate of raw materials: EVA original boards are processed through peeling, edge removal, and chamfering, and the utilization rate of the original boards can only reach about 70%; Although the glue that can meet the requirements of environmental protection is used, it only shows that the toxicity of the glue is currently within the acceptable range, and it is not 100% environmentally friendly; moreover, the strength of the glue seam of EVA material will be lower than that of other parts, which will shorten the yoga time. The service life of the column; the surface pattern hardness of the molded finished product varies greatly; since the surface blank of the yoga column is made of EVA foam material with the same thickness, it is affected by the depth of the pattern when it is loaded into the shaping mold with the pattern. The pressure is also different, so the surface hardness of the product is also different (hard on the outside and soft on the inside, the difference is 8-10 degrees). In addition, the hollow plastic hard tube in the inner layer will be deformed due to high pressure and improper use during use, shortening the service life. Life expectancy, so there is a need for a better quality, more environmentally friendly and durable yoga column

Method used

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  • Solid yoga foam roller and processing method thereof
  • Solid yoga foam roller and processing method thereof
  • Solid yoga foam roller and processing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0037] A solid yoga column described in this embodiment comprises an outer cladding 1 and an inner lining column 2, the outer cladding 1 is a hollow cylinder, the inner side of the outer cladding 1 is provided with a groove 3, and the inner lining column 2 is arranged on Inside the groove 3 , massage bumps 4 are provided on the surface of the outer cladding 1 in a staggered manner. The massage bumps 4 are in the shape of a wolf tooth, and the shape of the inner lining column 2 is a solid cylinder.

[0038] The material of the lining column 2 in this embodiment is EVA.

[0039] A kind of processing method of solid yoga column described in the present embodiment, comprises the following steps:

[0040] (1) Prepare raw materials: its mass components are: ethylene-vinyl acetate copolymer: 75 parts, diisodecyl cyclohexanedicarboxylate: 4 parts, azodicarbonamide: 12 parts, modified sepiolite : 10 parts, zinc oxide: 8 parts, N-phenyl-α-aniline: 2 parts, organotin stabilizer: 1 part,...

Embodiment 2

[0048]A solid yoga column described in this embodiment includes an outer cladding and a lining column, the outer cladding is a hollow cylinder, a groove is provided on the inner side of the outer cladding, and the lining column is arranged in the groove. The surface of the outer cladding layer is provided with staggered massage protrusions, the massage protrusions are semicircular, and the shape of the inner lining column is a solid cylinder.

[0049] The material of the lining column described in this embodiment is EVA.

[0050] A kind of processing method of solid yoga column described in the present embodiment, comprises the following steps:

[0051] (1) Prepare raw materials: its mass components are: ethylene-vinyl acetate copolymer: 70 parts, diisononyl phthalate: 5 parts, ammonium bicarbonate: 10 parts, nano-silica: 12 parts, hard Fatty acid: 5 parts, N-phenyl-β-naphthylamine: 3 parts, liquid barium cadmium stabilizer: 1 part, yellow pigment: 10 parts;

[0052] (2) Pre...

Embodiment 3

[0059] A solid yoga column described in this embodiment includes an outer cladding and a lining column, the outer cladding is a hollow cylinder, a groove is provided on the inner side of the outer cladding, and the lining column is arranged in the groove. The surface of the outer cladding layer is provided with staggered massage protruding points, the massage protruding points are in the shape of a truncated cone, and the shape of the inner lining column is a solid cylinder.

[0060] The material of the lining column described in this embodiment is EVA.

[0061] A kind of processing method of solid yoga column described in the present embodiment, comprises the following steps:

[0062] (1) Prepare raw materials: its mass components are: ethylene-vinyl acetate copolymer: 80 parts, diisononyl cyclohexanedicarboxylate: 2 parts, N,N'-dinitrosopentamethylene tetra Amine: 15 parts, modified sepiolite: 8 parts, magnesium oxide: 10 parts, N-phenyl-N'-cyclohexyl p-phenylenediamine: 2 ...

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Abstract

The invention discloses a solid yoga foam roller which comprises an outer cladding and an inner lined roller, wherein the outer cladding is a hollow cylinder body; a groove is formed in the inner side of the outer cladding; the inner lined roller is arranged in the groove; massage bumps which are distributed in a staggered manner are arranged on the surface of the outer cladding; the inner lined roller is in a shape like a solid cylinder body. The solid yoga foam roller disclosed by the invention has the advantages of low cost, fewer working procedures, short production cycle, scientific processing method, energy conservation and environment friendliness; the produced foam roller has no splicing in a material surface, and is uniform in hardness, high in pattern surface strength, bright in appearance and color of a product and durable; as the inner lined roller is made of a solid EVA (Ethylene Vinyl Acetate) material, the solid yoga foam roller is convenient to use, clean and tidy, dustproof, good in buffer performance and free from deformation after a long time; fascia can be better prevented from being loosened, the contraction degree of muscle is reduced, and the effects of relaxing the body and mind, and building and shaping the body are realized.

Description

technical field [0001] The invention belongs to the technical field of rubber and plastic products, and in particular relates to a solid yoga column and a processing method thereof. Background technique [0002] Now that people's living standards continue to improve, they pay more attention to physical health. Yoga is the preferred item for physical fitness. It can relax the body and mind, keep fit and shape, and the yoga column is an ideal auxiliary tool commonly used by yoga practitioners. It is currently on the market. Most of the yoga columns are made of EVA material with patterns on the surface and hollow plastic hard tubes on the inner layer through cutting, gluing, and molding products, referred to as molded yoga columns. This processing method requires 12 processes. , It takes a 15-day production cycle from material preparation to product, with many processes, long production cycle, and low utilization rate of raw materials: EVA original boards are processed through ...

Claims

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Application Information

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IPC IPC(8): A63B26/00C08L23/08C08K13/06C08K13/02C08K5/12C08K3/36C08K3/34C08K3/22C08K3/38C08K5/18C08K9/08C08K9/10
Inventor 章炳芳
Owner ZHANGJIAGANG HONGLI RUBBER & PLASTIC PROD
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