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Cleaning process for preparing tungsten disulfide by closed-loop circulation

A technology of tungsten disulfide and closed-circuit circulation, which is applied in the fields of tungsten compounds, inorganic chemistry, chemical instruments and methods, etc., which can solve the problems that the mixed powder cannot be fully dispersed and activated, the reaction efficiency and the purity of reaction products are reduced, and the production efficiency and equipment use are affected. efficiency and other issues, to achieve the effect of maximizing the utilization of resources, significant economic and social benefits, and low cost

Active Publication Date: 2016-01-27
湖南省华京粉体材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the preparation methods of tungsten disulfide mainly include traditional high-temperature solid-phase synthesis method, chemical vapor deposition method, high-temperature thermal decomposition method, and hydrothermal method. The output of tungsten disulfide prepared above is very small, and the sulfur deposition reactor cannot production, SO X 、H 2 S, NH 3 Gas emissions pollute the environment, H 2 Easy to explode, low conversion rate, low purity of tungsten disulfide, etc.
[0005] The method of preparing tungsten disulfide through the reaction of tungsten powder and sulfur powder has long existed, but in the production process, the grinding time of tungsten powder and sulfur powder was not enough, the mixed powder could not be fully dispersed and activated, and the reaction efficiency and the purity of the reaction product decreased.
At the same time, in the liquefaction and recovery stage of excess sulfur, if no suitable lubricating material is added, part of the sulfur will adhere to the bottom of the reactor wall. Prolonged production will cause sulfur to block the reactor, and the furnace must be cleaned frequently, seriously affecting production efficiency and equipment. utilization rate

Method used

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  • Cleaning process for preparing tungsten disulfide by closed-loop circulation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Weigh 2000 grams of tungsten powder, mix the ingredients according to the molar ratio of tungsten powder, sulfur powder and tungsten disulfide as 1000:2000:1, mix in the mixer for 30 minutes, transfer to the mill for ball milling for 120 minutes, and then load multiple 5L ceramics In the boats, they are sent to the segmented reaction tubes that have been replaced with argon in turn, first to the high temperature zone, the temperature is 600°C, and the frequency of adding boats is controlled so that each ceramic boat stays in the high temperature zone for 1 hour, and then enters the segmented reaction tubes The low temperature zone is 112°C to 445°C, and the residence time is 1h. At the same time, the vacuum device filled with tungsten disulfide adds tungsten disulfide from the side wall of the low temperature zone to the bottom tube wall, so that the liquid flow out from the bottom tube wall of the low temperature zone. The sulfur solution contained 0.05% tungsten disulf...

Embodiment 2

[0024] Weigh 2000 grams of tungsten powder, mix the ingredients according to the molar ratio of tungsten powder, sulfur powder and tungsten disulfide as 1000:6000:50, mix in the mixer for 10 minutes, transfer to the mill for ball milling for 15 minutes, and then load multiple 5L ceramics In the boats, they are sequentially sent to the segmented reaction tubes that have been replaced with argon at a temperature of 650°C in the high temperature zone. ~445°C, residence time 1h, at the same time, the vacuum device containing tungsten disulfide adds tungsten disulfide from the side wall of the low temperature zone to the down side tube wall, so that the sulfur solution flowing out from the liquid outlet on the down side tube wall of the low temperature zone contains 8% tungsten disulfide, then the ceramic boat is pushed into the cooling area, the residence time is 0.5h, the ceramic boat is cooled to room temperature, and black powder is obtained, which is hexagonal flaky nano-tungst...

Embodiment 3

[0026] Weigh 2000 grams of tungsten powder, mix according to the molar ratio of tungsten powder, sulfur powder and tungsten disulfide as 1000:3000:10, mix in a mixer for 10 minutes, transfer to an abrasive mill for ball milling for 15 minutes, and then load into multiple 5L boats In the process, they are sequentially sent to the segmented reaction tubes that have been replaced with argon at a high temperature zone of 650°C, and the frequency of adding boats is controlled so that each ceramic boat stays in the high temperature zone for 3 hours, and then enters the low temperature zone of the segmented reaction tube at 112°C~ At 445°C, the residence time is 1h. At the same time, the vacuum device containing tungsten disulfide adds tungsten disulfide from the side wall of the low temperature zone to the down side tube wall, so that the sulfur solution flowing out of the liquid outlet on the down side tube wall of the low temperature zone contains disulfide. Tungsten sulfide 2%, th...

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Abstract

The invention discloses a cleaning process for preparing tungsten disulfide by closed-loop circulation. The cleaning process comprises the following steps of: taking tungsten, sulfur and the tungsten disulfide according to the molar ratio of 1000:(2000-6000):(1:50), firstly mixing uniformly and activating by a ball mill, then feeding the mixture into a sectional box-type reaction tube under the inert atmosphere, insulating for 1-24 hours at the temperature of 230-850 DEG C of a high-temperature area of the reaction tube, adding a sulfur-recovering device at an air-cooling low-temperature area of the reaction tube to realize sulfur recovery and reuse, and reducing the temperature to room temperature under the water-cooling action of a cooling area to obtain the tungsten disulfide. A tungsten-disulfide vacuum device is arranged to be connected with the side wall of the low-temperature area of the reaction tube, and the tungsten disulfide is added to lead sulfur solution to contain 0.05%-10% of tungsten disulfide. The cleaning process disclosed by the invention has the beneficial effects that the closed-loop circulation is adopted, and sulfur is completely used, so that the problems that the environment is polluted due to discharging of toxic gases such as SOX, H2S and NH3, the sulfur utilization rate is low and the external energy is high in the traditional tungsten-disulfide production process are solved. The cleaning process disclosed by the invention has the advantages of simple process, low cost and clean and environmental-friendly effects.

Description

technical field [0001] The invention relates to a clean production process of tungsten compounds, in particular to a clean process for preparing tungsten disulfide in a closed loop. Background technique [0002] The increasing shortage of traditional energy and the deteriorating environment have greatly promoted the development of new energy and energy conservation and emission reduction. The development of new energy and energy conservation are like two sides of a coin, one is indispensable, and the two aspects have the same important status. About 1 / 3 to 1 / 2 of the energy used in the world is consumed by friction. If you can try your best to reduce useless friction consumption, you can save a lot of energy. In addition, most of the vulnerable parts of mechanical products are scrapped and replaced due to wear exceeding the limit. If the friction loss can be controlled and reduced, it will not only reduce the number and cost of equipment maintenance, but also save the cost ...

Claims

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Application Information

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IPC IPC(8): C01G41/00
Inventor 李焌源黄慧牛博戴嘉超罗小媚吴尔京
Owner 湖南省华京粉体材料有限公司
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