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Casting sand for casting sand mold and preparing method of casting sand

A technology for sand casting and foundry sand, applied in the field of foundry sand for sand casting and its preparation, can solve the problems of weak formability and high price, and achieve the effects of good collapsibility, excellent refractoriness and lower casting cost.

Active Publication Date: 2016-06-15
ANHUI SOLID FOUNDRY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But relatively speaking, the price of special sand is relatively high, and its formability is weaker than that of silica sand. Therefore, the company expects to increase the refractoriness of silica sand with other additives on the premise of reducing costs.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] (1) Add 6 parts of propylene glycol alginate and 4 parts of xanthan gum to 10 parts of paraffin oil, first heat to 50-60°C and mix for 10 minutes, then heat to 80-90°C for 10 minutes to get material I;

[0017] (2) Add 15 parts of ceramic micropowder and 2 parts of nano-zinc powder to 50 parts of ethanol, mix evenly and treat with microwave at microwave frequency 2450MHz and power 800W for 10min, after cooling to room temperature naturally, add 6 parts of hydroxypropyl cellulose and 3 parts of silane coupling agent, mixed evenly, and left to stand for 30 minutes to obtain material II;

[0018] (3) Add material I and 2 parts of nano-zirconia to material II, and the mixture is ultrasonically treated at an ultrasonic frequency of 40kHz and a power of 50W for 30min, then add 100 parts of silica sand, 10 parts of pozzolan, 10 parts of clay, 10 parts of vermiculite powder, 6 1 part asbestos powder and 3 parts graphite powder, mix well.

[0019] Pretreatment of white clay: Ad...

Embodiment 2

[0021] (1) Add 8 parts of propylene glycol alginate and 6 parts of xanthan gum to 12 parts of paraffin oil, first heat to 50-60°C and mix for 10 minutes, then heat to 80-90°C for 10 minutes to get material I;

[0022] (2) Add 18 parts of ceramic micropowder and 1 part of nano-zinc powder to 60 parts of ethanol, after mixing evenly, microwave at a microwave frequency of 2450 MHz and a power of 800 W for 10 min, and then add 8 parts of hydroxypropyl cellulose and 4 parts of silane coupling agent, mixed evenly, and left to stand for 30 minutes to obtain material II;

[0023] (3) Add material I and 3 parts of nano zirconia to material II, and the mixture is ultrasonically treated for 30 min at an ultrasonic frequency of 40 kHz and a power of 50 W, and then 110 parts of silica sand, 15 parts of pozzolan, 12 parts of white clay, 8 parts of vermiculite powder, 8 parts of 1 part of asbestos powder and 4 parts of graphite powder, mix well.

[0024] Pretreatment of white clay: add 100 ...

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PUM

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Abstract

The invention discloses casting sand for casting a sand mold and a preparing method of the casting sand and relates to the technical field of sand mold casting. The casting sand is prepared from, by weight part, 100-120 parts of silica sand, 15-20 parts of ceramic micro powder, 10-15 parts of volcanic ash, 10-15 parts of carclazyte, 8-12 parts of vermiculite powder, 8-12 parts of paraffin oil, 6-10 parts of alginic acid trimethylene glycol ester, 5-8 parts of asbestos powder, 5-8 parts of hydroxy propyl cellulose, 4-6 parts of xanthan gum, 3-5 parts of a silane coupling agent, 3-5 parts of graphite powder, 2-3 parts of nanometer zirconia, 1-2 parts of nanometer zinc powder and 50-60 parts of ethyl alcohol. The casting sand has good refractoriness, thermal stability, fluidity, breathability and liquid metal permeability resistance, molding of the sand mold and the mold core is facilitated, in addition, collapsibility is good after the casting sand is used, repeated use can be achieved, the casting cost is reduced, and therefore economic benefits are improved.

Description

Technical field: [0001] The invention relates to the technical field of sand casting, in particular to a casting sand for sand casting and a preparation method thereof. Background technique: [0002] Sand casting is a casting method that produces castings in sand molds. Steel, iron and most non-ferrous alloy castings can be obtained by sand casting. Because the molding materials used in sand casting are cheap and easy to obtain, the casting mold is easy to manufacture, and it can adapt to the single-piece production, batch production and mass production of castings. It has been the basic process in casting production for a long time. The basic raw materials for making sand molds are foundry sand and sand binder. The most commonly used foundry sand is siliceous sand. When the high-temperature performance of silica sand cannot meet the requirements of use, special sand such as zircon sand, chromite sand, and corundum sand are used. But relatively speaking, the price of spec...

Claims

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Application Information

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IPC IPC(8): B22C1/00
CPCB22C1/00
Inventor 何祥炎孙国政周万波
Owner ANHUI SOLID FOUNDRY CO LTD
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