The invention discloses a manufacturing process of a high-
toughness synthetic
cast iron cylinder-sleeve material. The method comprises the following steps: using low-
carbon steel scrap as a
raw material, carrying out recarburization by adding a carburant, adding
ferroalloy and fusing to obtain high-carbon high-
silicon molten iron; adding a high-
silicon silicon steel sheet into the surface of the molten iron to carry out silicon-increasing and carbon-reduction
processing; and adding an instantaneous inoculant into the molten iron to carry out secondary instantaneous compound
inoculation treatment, and pouring a blank to prepare the high-
toughness synthetic
cast iron cylinder-sleeve material.
Casting costs of the high-
toughness synthetic
cast iron provided by the invention are 15-20% lower than
casting costs of general
alloy cast iron. Tensile strength of the prepared high-toughness synthetic cast iron cylinder-sleeve is 80-130MPa higher than tensile strength of an
alloy cast iron cylinder-sleeve, and the tensile strength of the prepared high-toughness synthetic cast iron cylinder-sleeve can reach 350-420 MPa.
Hardness can be controlled to 190-240, and
hardness difference of the high-toughness synthetic cast iron cylinder-sleeve is shortened by 20HB in comparison with
hardness difference of the
alloy cast iron cylinder-sleeve and can shortened to
delta HB being less than or equal to 10. Elasticity modulus E is greater than or equal to 140GPA. High-toughness synthetic cast iron can be used to reduce wall thickness of the cylinder sleeve and raise power of an engine. In addition, the elasticity modulus is high,
hardness is low and processability is good, clearance between a
piston and a cylinder can be decreased;
noise can be reduced; and power can be increased.