Green sand single box feederless foundry method for glass mold

A technology of casting glass and glass molds, which is applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc., can solve problems such as reduced pulmonary ventilation function, mental health impact, and increased positive rate, so as to ensure physical health, reduce operating intensity, The effect of improving density

Inactive Publication Date: 2012-07-18
CHANGSHU WEIHENG MOLD MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are still the following shortcomings. First, due to the need to rely on expensive equipment, resulting in high production costs; second, it is not environmentally friendly, because the production site not only produces dust, but also produces furfuryl alcohol, free formaldehyde and phenol. The positive rate of respiratory irritation symptoms such as cough, expectoration, chest tightness and shortness of breath increased, and even caused the positive rate of neurasthenia symptoms such as headache, dizziness, insomnia, memory loss and heart palpitations among workers, and the pulmonary ventilation function decreased (P<0.05). health also affects

Method used

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  • Green sand single box feederless foundry method for glass mold
  • Green sand single box feederless foundry method for glass mold

Examples

Experimental program
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Effect test

Embodiment 1

[0020] please see figure 1 and press figure 1 (A) to (G) flow shown.

[0021] First make the positioning mud core 2 for being arranged on the cold iron mud core 41 with coated sand, the quantity of positioning mud core 2 is twice of the quantity of the cold iron mud core 41, in the present embodiment, the cold iron mud core The quantity of 41 has a pair, promptly has two pieces, so the quantity of positioning mud core 2 is four, as shown in the figure, form a positioning datum groove 21 at the center position of one side of the longitudinal direction of each positioning mud core 2, here The coated sand is composed of the following raw materials in parts by weight: the original sand is silica sand for casting, and the silica sand for casting is SiO 2 98 parts of sedimentary sand with a content of 80-90%, 2 parts of phenolic resin, of which: 10 parts of urotropine and 2 parts of calcium stearate are added to every 100 parts by weight of phenolic resin; The size req...

Embodiment 2

[0024] Only change the recipe of coated sand to raw sand (SiO 2 Content is 80-90% deposition sand) 98.5 parts by weight, phenolic resin is changed into 1.5 parts by weight, wherein: the weight part of the urotropine added in every 100 parts of phenolic resin is changed into 8 parts, the weight of calcium stearate change the resin sand formula (by weight) to: 85 parts of quartz sand, 9 parts of bentonite, and 4 parts of coal powder, wherein the quartz sand is quartz sand with a moisture content of 4% over 140 mesh. All the other are the same as the description to embodiment 1.

[0025] Compared with the casting method in the prior art, the method provided by the present invention can greatly save labor and cost after switching to a single box, and reduce scrapping caused by sand falling (single box can intuitively find sand falling defects to facilitate timely cleaning of sand falling) , Put an end to the scrapping caused by the upper and lower boxes. Riser feeding is...

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Abstract

The invention discloses a green sand single box feederless foundry method for a glass mold and belongs to the field of glass mold foundry. The method comprises the following steps: firstly, positioning sand cores are manufactured; then a wood pattern template provided with a pair of bottom molds, sand core matrixes, pouring gate molds as well as a filter screen gap is manufactured according to the size of the blank of the glass mold; the wood pattern template is fixed on a moulding machine, a frame is arranged on the wood pattern template in a covering manner, one positioning sand core is respectively placed on the sand core matrixes at two ends of the bottle molds, and a filter screen is placed into the filter screen gap: the frame is filled with green sand, and the moulding machine is opened. The wood pattern template and the frame filled with the green sand are over turned, and the wood pattern template is removed; a releasing agent is sprayed into the bottle cavities of the bottle molds; molten iron is poured from the pouring gate mold cavities of the pouring gate molds, the frame, a chiller sand core and the positioning sand cores are removed, and the blank is obtained after the green sand is removed; and the pouring gate iron is removed, and the glass mold is obtained. The utility model has the advantages that the raw materials are saved; the finish of the inner chamber surface and the parting surface of mold are improved; the casting cost is lowered; and the environmental conservation is achieved.

Description

technical field [0001] The invention belongs to the technical field of glass mold casting, and in particular relates to a method for casting a glass mold from a single box of green sand without a riser. Background technique [0002] Sand casting is widely used in cast iron casting methods, sand casting accounts for about 60-70% of the total castings, and sand casting can be divided into clay sand mold, organic binder sand mold, resin self-hardening sand mold and lost foam casting method, etc. etc. Among them, about 70% adopt clay sand casting method. The clay green sand casting method is not only suitable for most metal materials, but also more economical. The weight of clay green sand casting can range from several kilograms to tens of kilograms. Because the existing clay green sand molding machine has excellent performance, it can produce green sand molds with strict requirements and small allowable errors. In view of this, the current glass mold castings are almost all ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22D15/00
Inventor 陆卫平张振强陆传良周惠良赵利民
Owner CHANGSHU WEIHENG MOLD MFG
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