Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

High-flow, high-modulus, flame-retarding polypropylene composite material for LFT-D production process

A LFT-D, flame-retardant polypropylene technology, applied in the field of high-flow, high-modulus, flame-retardant polypropylene composite materials, can solve the problems of no flame-retardant properties, unsatisfactory materials, etc., to achieve high anti-ultraviolet aging, The effect of high modulus and high flexural modulus

Inactive Publication Date: 2016-06-15
HEFEI GENIUS NEW MATERIALS
View PDF4 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This patent discloses a polypropylene material for the production of automobile bottom guards. This material can only produce ordinary LFT-D bottom guards. The material does not have flame retardancy. For the bottom guards that require flame retardancy, The material disclosed in this patent cannot satisfy the

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Weigh 70 parts of dry polypropylene BX3900 (Korea SK), 3 parts of compatibilizer PP-g-MAH, 8 parts of flame retardant decabromodiphenylethane, and 8 parts of flame retardant antimony trioxide according to weight ratio. 3 parts, 0.1 parts of antioxidant 1010, 0.5 parts of anti-floating agent silicone powder, 0.2 parts of lubricant EBS (ethylene bis stearamide), 1 part of black masterbatch, add the above materials into the high-speed mixer Mix evenly in the middle, then put the evenly mixed mixture into the extruder, and cut into pellets after cooling with water. Among them, the processing temperature of the extruder is 180°C, 190°C, 195°C, 195°C, 200°C, 205°C from the feeding port to the die port, the speed of the main machine is 50 rpm, and the vacuum degree is 0.3 MPa.

Embodiment 2

[0029] Weigh 75 parts of dry polypropylene BX3900 (Korea SK), 5 parts of compatibilizer PP-g-GMA, 17 parts of flame retardant decabromodiphenylethane, and 17 parts of flame retardant antimony trioxide according to the weight ratio. 6 parts, 0.1 parts of antioxidant 1010, 0.1 parts of antioxidant DSTDP, 0.2 parts of antioxidant 168, 5 parts of anti-floating agent zinc oxide, 0.2 parts of lubricant white oil, 0.2 parts of erucamide , 3 parts of black masterbatch, 2 parts of nucleating agent TMA-3, 0.5 parts of light stabilizer V703. Add the above-mentioned materials into a high-speed mixer and mix them evenly, then put the mixed materials into an extruder, and cut into pellets after cooling with water. Among them, the processing temperature of the extruder is 180°C, 190°C, 195°C, 195°C, 200°C, 205°C from the feeding port to the die port, the speed of the main machine is 50 rpm, and the vacuum degree is 0.3 MPa.

Embodiment 3

[0031] Weigh respectively 60 parts of dry polypropylene HI828 (Samsung Korea), 20 parts of homopolypropylene BX3920 (Basel Korea), 6 parts of compatibilizer PP-g-GMA, flame retardant decabromodiphenylethane 17 parts, flame retardant antimony trioxide 6 parts, antioxidant 1010 0.1 parts, antioxidant DSTDP 0.1 parts, antioxidant 168 0.2 parts, lubricant white oil 0.3 parts, erucamide 0.2 parts of black masterbatch, 0.2 parts of light stabilizer 5598. Put the above materials into a high-speed mixer and mix them evenly, then put the mixed mixture into the extruder, and cut into pellets after water cooling. Among them, the processing temperature of the extruder is 180°C, 190°C, 195°C, 195°C, 200°C, 205°C from the feeding port to the die port, the speed of the main machine is 50 rpm, and the vacuum degree is 0.3 MPa.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Melt indexaaaaaaaaaa
Bending strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a high-flow, high-modulus, flame-retarding polypropylene composite material for an LFT-D production process. The composite material is composed of following components, by weight, 70-90 parts of polypropylene, 3-10 parts of a compatilizer, 0-0.5 parts of a lubricant, 0-5 parts of an anti-glass fiber exposure agent, 0.1-0.5 parts of an antioxidant, 0-0.5 parts of a photo-stabilizer, 5-25 parts of a flame retardant and 0-5 parts of other additives. The polypropylene composite material has high flowability and modulus and is suitable for a full-automatic LFT-D production process. A product can have a complex structure, is large in breadth and has good size stability.

Description

technical field [0001] The invention belongs to the technical field of polymer composite materials, and in particular relates to a high-flow, high-modulus, flame-retardant polypropylene composite material used in the LFT-D production process. technical background [0002] Long fiber reinforced thermoplastics (LFT for short) is a kind of thermoplastic composite material, and it is also a hot spot in the development of thermoplastic composite materials abroad. The material has the characteristics of light weight, high strength, environmental protection and recyclability, and is widely used in the automotive industry, such as used to make structural and semi-structural components, such as front-end modules, bumper beams, instrument panel skeletons, battery brackets, spare tire compartments, Seat frames, pedals, and overall floor panels are ideal materials for lightweight vehicles. The LFT-D production line is also the online composite molding production line for long fiber r...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C08L23/12C08L51/06C08L83/04C08K13/02C08K3/22C08K5/03C08K5/134C08K5/526C08K5/20C08K5/372B29C47/92B29C48/92
Inventor 杨桂生汪海
Owner HEFEI GENIUS NEW MATERIALS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products