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Permanent magnets, motors and generators

A technology of permanent magnets and sintered bodies, which can be applied to magnetic objects, circuits, magnetic materials, etc., and can solve problems such as deterioration of magnet characteristics.

Active Publication Date: 2018-03-27
KK TOSHIBA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

High concentration of Fe is considered to be effective for high magnetization of Sm-Co magnets, but in conventional manufacturing methods, there is a tendency for magnet properties to deteriorate due to high concentration of Fe

Method used

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  • Permanent magnets, motors and generators
  • Permanent magnets, motors and generators
  • Permanent magnets, motors and generators

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0017] The permanent magnet of this embodiment will be described below.

[0018]

[0019] The permanent magnet has a sintered body, and the sintered body has the composition formula: R p Fe q m r Cu t co 100-p-q-r-t (wherein, R is at least one element selected from rare earth elements, M is at least one element selected from the group consisting of Zr, Ti, and Hf, and p satisfies 10.8≤p≤12.5 atoms %, q is a number satisfying 25≤q≤40 atomic %, r is a number satisfying 0.88≤r≤4.5 atomic %, t is a number satisfying 3.5≤t≤13.5 atomic %), and its composition includes 50 mass ppm or more and 1500 mass ppm or less carbon. In the above permanent magnet, the atomic ratio in the above composition formula is the atomic ratio when the sum of R, Fe, M, Cu, and Co is taken as 100 atomic %, and the sintered body contains a small amount of carbon.

[0020] R in the above composition formula is an element that can make the magnet material have a large magnetic anisotropy. As the eleme...

Embodiment approach 2

[0093] The permanent magnet of Embodiment 1 can be used for various motors or generators. In addition, it can also be used as a fixed magnet or a variable magnet of a variable magnetic flux motor or a variable magnetic flux generator. By using the permanent magnet of Embodiment 1, various electric motors and generators are configured. In the case where the permanent magnet of Embodiment 1 is applied to a variable flux motor, Japanese Patent Laid-Open No. 2008-29148 or Japanese Patent Laid-Open No. 2008- The technology disclosed in the No. 43172 bulletin.

[0094] Next, a motor and a generator using permanent magnets will be described with reference to the drawings. image 3 is a diagram showing a permanent magnet motor. exist image 3 In the shown permanent magnet motor 1 , a rotor 3 is arranged inside a stator 2 . The permanent magnet 5 which is the permanent magnet of Embodiment 1 is arrange|positioned in the iron core 4 of the rotor 3. By using the permanent magnets o...

Embodiment 1、 Embodiment 2

[0104] After weighing and mixing each raw material for a permanent magnet at a predetermined ratio shown in Table 1, arc melting was performed in an Ar gas atmosphere to produce an alloy ingot. The alloy ingot was heat-treated by holding at 1160° C. for 20 hours, and then the alloy ingot was coarsely pulverized and pulverized by a jet mill to prepare an alloy powder as a raw material powder of a magnet. The obtained alloy powder is press-formed in a magnetic field to produce a green compact.

[0105] Next, the powder compact of the alloy powder is arranged in the cavity of the sintering furnace, so that the vacuum degree in the cavity is 3.2×10 -3 After the vacuum state of Pa, the temperature was raised to 1165° C. and kept at the reached temperature for 40 minutes. In addition, as shown in Table 1, the humidity X measured by the above-mentioned method from one hour before the sample was introduced into the sintering furnace until it was introduced into the sintering furnace ...

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Abstract

The embodiments provide a high-performance permanent magnet. The permanent magnet includes a sintered body having a composition expressed by a composition formula R p Fe q M r Cu t Co 100-p-q-r-t , with carbon in a range from 50 mass ppm to 1500 mass ppm. The sintered body also includes a metallic structure. The metallic structure includes a main phase having a Th 2 Zn 17 crystal phase, and a secondary phase having a carbide phase of the M element of the composition formula. A ratio (I 2 / I 1 ) of a maximum intensity I 2 of a diffraction peak at an angle 2¸ in a range from 37.5 degrees to 38.5 degrees to a maximum intensity I 1 of a diffraction peak at the angle 2¸ in a range from 32.5 degrees to 33.5 degrees is greater than 25 but no greater than 80 in an X-ray diffraction pattern obtained by applying an X-ray diffraction measuring method to the sintered body.

Description

technical field [0001] The invention of the embodiment relates to a permanent magnet, a motor, and a generator. Background technique [0002] As examples of high-performance rare-earth magnets, Sm-Co-based magnets, Nd-Fe-B-based magnets, and the like are known. In these magnets, Fe and Co contribute to increase the saturation magnetization. In addition, rare earth elements such as Nd and Sm are contained in these magnets, and fluctuations of 4f electrons of the rare earth elements on the crystal field lead to large magnetic anisotropy. Thereby, a large coercive force can be obtained, and a high-performance magnet can be realized. [0003] Such high-performance magnets are mainly used in electrical equipment such as motors, speakers, and measuring instruments. In recent years, various electrical devices have been required to be smaller, lighter, and lower in power consumption. Therefore, it is required to increase the maximum magnetic energy product (BHmax) of permanent ma...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/055H01F1/08
CPCC22C19/07C22C30/00C22C30/02H01F1/0557H02K1/02
Inventor 堀内阳介樱田新哉萩原将也小林刚史小林忠彦真田直幸
Owner KK TOSHIBA